Dielectric filter, dielectric duplexer, and communication...

Wave transmission lines and networks – Plural channel systems – Having branched circuits

Reexamination Certificate

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C333S202000, C333S206000

Reexamination Certificate

active

06549095

ABSTRACT:

BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention relates to a dielectric filter, used for instance in a microwave band, a dielectric duplexer, and a communication apparatus using these.
2. Description of the Related Art
For instance,
FIG. 11
shows a structure of this type of conventional dielectric filter. In the following diagrams, shaded portions represent portions where the bare outside of the dielectric block (nonconductive portions) can be seen.
This dielectric filter comprises resonator holes
2
a
and
2
b,
and external coupling holes
3
a
and
3
b,
provided from a first end face
1
a
of a dielectric block
1
passing to a second end face
1
b
opposite thereto, inner conductors being provided on the inner faces of these holes, and an external conductor
6
being provided on the outer face of the dielectric block
1
. Unformed portions of the external conductor
6
(nonconductive portions) are provided at the opening regions of the resonator holes
2
a
and
2
b
in the first end face
1
a,
and the inner conductors of the resonator holes
2
a
and
2
b
are isolated from the external conductor
6
by the first end face
1
a,
but lead to the external conductor
6
on the second end face
1
b.
Furthermore, the external conductor
6
is provided at the opening regions of the external coupling holes
3
a
and
3
b
in the first end face
1
a
, and the inner conductors in the external coupling holes
3
a
and
3
b
lead to the external conductor
6
at the first end face
1
a.
Furthermore, input/output electrodes
7
a
and
7
b
are isolated from the external conductor
6
, and are provided across the second end face
1
b
and one side face, leading to the inner conductors of the external coupling holes
3
a
and
3
b.
In this constitution, the inner conductors of the resonator holes
2
a
and
2
b
are combline-coupled, the inner conductors of the external coupling holes
3
a
and
3
b
are interdigitally coupled to their respective adjacent resonator holes
2
a
and
2
b,
and this electromagnetic field coupling achieves an external coupling.
In this way, when one side face of a dielectric block is deemed the open terminal of inner conductors in the resonator holes, and in addition, an external coupling is obtained using external coupling holes, external conductor formed regions and unformed regions are needed on one side face. This dielectric filter is manufactured by using nonelectrolytic plating to provide an electrode material on all the outer faces of the dielectric block, comprising resonator holes and external coupling holes, and in all the inner faces of the holes; thereafter, the external conductor at the opening region of the resonator holes on the first side face, and the external conductor around the input/output electrode are removed. This removal of the resonator holes opening region of the first side face is performed by removing the external conductors using sandpaper or the like.
Furthermore, when the open face of one resonator hole of adjacent resonator holes is provided at a first end face, the open face of the other resonator hole is provided at a second end face, and the adjacent resonator holes are interdigitally coupled, external conductor formed regions and unformed regions are needed on both end faces.
However, in the above described prior art dielectric filter, since the external conductors at the opening regions of the resonator holes must be partially removed, and open faces forming the open terminals of the inner conductors of the resonator holes must be provided, there is a problem that the formation operation of the open faces of the resonator holes is difficult, increasing manufacturing costs.
Furthermore, there are problems such as difficult in precisely forming the above open faces, causing variation in the filter characteristics.
On the other hand, the external conductors may be formed on the end faces by a screen printing method, but in this case, the number of manufacturing processes such as conductor paste printing, conductor heating, and the like, is increased, and furthermore, there is a problem that positional deviation, wrinkling of the conductor paste, and the like, will adversely affect the positional precision of the external conductors.
SUMMARY OF THE INVENTION
To overcome the above described problems, preferred embodiments of the present invention provide a dielectric filter, a dielectric duplexer, and a communication apparatus using these, wherein open faces of resonator holes can be formed by a simple operation and with high dimensional precision, and which are consequently inexpensive and have superior characteristics.
One preferred embodiment of the present invention provides a dielectric filter or a dielectric duplexer, comprising: a dielectric block having a first end face and a second end face and side faces extending therebetween; a plurality of resonator holes and at least one external coupling hole respectively passing through both end faces; inner conductors provided on inner faces of the resonator holes and the external coupling holes; an external conductor provided on the outer faces of the dielectric block; concavities provided in formation regions of the external coupling holes on the first and the second end face and in the short-circuiting regions of the resonator holes; and the external conductor being removed except from the portions of the concavities in the first end face and the second end face, thereby forming open faces of the resonator holes on the first end face and the second end face.
That is, the open faces of the resonator holes on the side faces, which form the opening faces of the resonator holes, protrude further than the other portions.
According to the above described structure and arrangement, by a simple operation of polishing the opening faces of the resonator holes on the first end face and the second end face, it is possible to remove the external conductor on the entire outer faces of the resonator holes on the first end face and the second end face. That is, the external conductor in the concavities in the first end face and the second end face is not removed, whereby the external conductor can be provided easily and with high precision on the formation regions of the external coupling holes on the first end face and the second end face, and on the short-circuiting faces of the resonator holes, making it possible to obtain superior filter characteristics.
Furthermore, in a structure wherein the open faces of all the resonator holes are provided on the first end face, the concavities are provided in the formation regions of the external coupling holes on the first end face, and the external conductor is removed except from the portions of the concavities in the first end face, thereby forming open faces of the resonator holes on the first end face.
According to the above described structure and arrangement, by the simple operation of polishing the opening faces of the resonator holes on the first end face, it is possible to remove the external conductor from all the outer faces of the resonator holes on the first end face, enabling the open faces of the resonator holes to be provided on the first end face with high precision.
Furthermore, the dielectric filter and the dielectric duplexer according to a preferred embodiment of the present invention comprise external coupling adjustment holes, passing through the concavities in the external coupling holes formation region on the first end face and the second end face, and inner conductors are provided on the inner faces thereof. In this case, the opening portions of the external coupling holes in the concavities, and the opening faces of the external coupling adjustment holes, may be provided at different positions along the axial directions of the holes.
In the above described structure and arrangement, the size of the external coupling can be adjusted by changing the shape of the diameter and the arrangement position of the external coupling holes and the external coupling adjustment holes. Further

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