Die set for press forming metal sheet and press forming...

Metal deforming – By use of closed-die and coacting work-forcer – Cup or shell drawing

Reexamination Certificate

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Details

C072S347000

Reexamination Certificate

active

07117708

ABSTRACT:
A die set for press forming a metal sheet is provided, which comprises: at least a punch; and a die, wherein a punch-die clearance CL2corresponding to a site to be formed immediately after the initial stage of press forming and a punch-die clearance CL1corresponding to a site to be formed in the initial stage of press forming are set so as to satisfy the following expressions (1) and (2), respectively:in-line-formulae description="In-line Formulae" end="lead"?0.8×t≦CL1≦1.2×t  (1)in-line-formulae description="In-line Formulae" end="tail"?in-line-formulae description="In-line Formulae" end="lead"?CL2≧CL1+t  (2)in-line-formulae description="In-line Formulae" end="tail"?where t denotes the thickness of the metal sheet to be formed. This configuration implements a die set for press forming capable of stably generating the reverse bending deformed portion due to overrun even when the die radius is large, minimizing the phenomenon such as wall warp, and enhancing the dimensional accuracy in press forming of a metal sheet, and a press forming method using the die set.

REFERENCES:
patent: 2157354 (1939-05-01), Sherman
patent: 4312695 (1982-01-01), Willis
patent: 4346580 (1982-08-01), Saunders
patent: 4373368 (1983-02-01), Heijting
patent: 5152047 (1992-10-01), Kojima et al.
patent: 5329799 (1994-07-01), Ito et al.
patent: 5544517 (1996-08-01), Shimizu
patent: 5647242 (1997-07-01), Saunders
patent: 5797291 (1998-08-01), Yamada
patent: 6089072 (2000-07-01), Fields
patent: 6196043 (2001-03-01), Ehardt
patent: 2002/0083754 (2002-07-01), Miyauchi et al.
“Press Forming Relative Difficulty Handbook” Second Edition, 1997, (The Nikkan Kogyo Shimbun, LTD.), pp. 175-196, not translated.
“A Consideration about Dimension Accuracy of High-Tension Material (8thReport)”,—study of punching technology for inducing overrun, Sep. 12, 2002, 2 pages, not translated.

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