Die scale control of chemical mechanical polishing

Semiconductor device manufacturing: process – Chemical etching – Combined with the removal of material by nonchemical means

Reexamination Certificate

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C438S014000, C438S437000, C438S634000, C438S696000

Reexamination Certificate

active

07544617

ABSTRACT:
A method for control of chemical mechanical polishing of a pattern dependant non-uniform wafer surfaces in a die scale wherein the die in the wafer surface have a plurality of zones of different heights and different pattern densities is provided. The method provides for varying pressure applied to the die both spatially and temporally to reduce both local and global step height variations. In one embodiment, pressure is varied both spatially and temporally using a look ahead algorithm. The algorithm looks ahead and recalculates/modifies the pressure values by identifying the step heights that could be formed after a specified time step. The final surface predictions have improved uniformity on the upper surface as well as on the step heights across the entire die.

REFERENCES:
patent: 2004/0074599 (2004-04-01), Kneer
patent: 2004/0259472 (2004-12-01), Chalmers et al.
Bastawros, Ashraf et al. “Pad Effects on Material-Removal in Chemical-Mechanical Planarization”; Journal of Electronic Materials, vol. 31, No. 10, 2002; Special Issue Paper 1022.
Eamkajomsiri, Sutee, et al., “Model Based Control of Wafer Scale Variation During the CMP Process” Sep. 2002—5 pages.
Eamkajomsiri, Sutee, et al., “Model Based Control of Wafer Scale Variation During the CMP Process”, Sep. 2002, 30 pages.
Eamkajomsiri, Sutee, et al., “Yield Improvement in Wafer Planarization: Modeling and Simulation” Journal of Manufacturing Systems: 2003; 22, 3; pp. 239-247.
Eamkajomsiri, Sutee, “Yield Improvement in Chemical Mechanical Polishing Process Investigation of Wafer Scale” Program of Study Committee, Iowa State University, 2002; 105 pages.
Eamkajomsiri, Sutee, et al., “Simulation of Wafer Scale Variations in Chemical Mechanical Polishing” Department of Industrial & Manufacturing Systems Engineering, Iowa State University, NAMRC 2001; 9 pages.
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Sun, Hongwei et al. Characterization and Modeling of Wafer and Die Level Uniformity in Deep Reactive Ion Etching (DRIE); Mat. Res. Soc. Symp. Proc. vol. 782, 2004 Materials Research Society; pp. A10.2.1-6.

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