Expansible chamber devices – Collapsible chamber wall portion – Wall portion formed of flexible material
Patent
1998-12-18
2000-05-02
Lopez, F. Daniel
Expansible chamber devices
Collapsible chamber wall portion
Wall portion formed of flexible material
F01B 1902, F16J 302
Patent
active
060558989
DESCRIPTION:
BRIEF SUMMARY
The invention relates to a membrane for a membrane pump which has a membrane body of elastic material which is mounted at its periphery and has a rigid form core vulcanised into the membrane body, which core is connected with the pump drive part.
Such membranes are employed in membrane pumps for transporting liquids and gases, but can also be employed as vacuum pumps.
The membrane of the membrane pump is mounted at its periphery between pump head and crank case and closes downwardly the pump chamber located above the membrane. The membrane is connected, at its lower end away from the pump chamber, with a drive part which brings about an up and down movement of the membrane. The membrane fixedly mounted at its periphery elastically deforms due to the up and down movement and thus alternately makes larger and smaller the pump chamber.
Such a membrane pump is for example described in Utility Model DE G 94 10 116 U1.
For pumps of greater power and for vacuum pumps, the compression ratio, i.e. the ratio of maximum to minimum pump chamber volume, is of substantial significance. The compression ratio is determined in particular by the minium achievable pump chamber volume, i.e. by how well the elastic membrane can close off the pump chamber in the uppermost position of the membrane. With the connecting rod drive normally employed for the drive of the membrane, there occurs, shortly below top dead centre (TDC) in the upwards and in the downwards movement in each case a tilting movement of the drive rod and thus of the membrane. The tilting of the membrane causes an elastic asymmetrical deformation of the upper surface of the membrane which determines the minimum volume of the pump chamber and thus the maximum compression ratio of the pump. In other words, the rigid form core connected with the drive rod tilts shortly below top dead centre so that the membrane upper surface, in this tilt position, projects further into the pump chamber in zones to both sides of top dead centre further than at top dead centre itself. Thus, the upper pump chamber wall must exhibit a greater spacing from the membrane upper surface, whereby the minimum volume of the pump chamber and thus the compression ratio reduces.
The object of the invention is thus to propose a membrane for a membrane pump which makes possible a smaller minimum pump volume and thus a higher compression ratio of the membrane pump.
So that the stroke movement transferred to the membrane by means of the drive rod does not lead to an undesired deformation of the membrane but rather to the attainment of a stroke volume as large as possible, the rigid form core of the membrane in accordance with the invention has an outer diameter which is less than one third of the outer diameter of the membrane body. Further, the central region of the membrane body is formed with such a thickness (i.e. between 7.5% and 20% of the diameter of the membrane) that despite the elastic material it ensures a sufficient stiffness of the membrane even outside the rigid form core.
The membrane body may be advantageously of elastomeric material, in particular of ethylene-propylene-terpolymer (EPDM).
In accordance with a particularly advantageous development of the membrane in accordance with the invention, the material thickness of the membrane material, above the rigid form body, is between 7.5% and 10% of the diameter of the membrane.
The angle of the truncated cone shaped middle region of the elastic membrane body, tapering downwardly, to the radial plane perpendicular to the direction of movement of the drive, is preferably 35.degree. to 45.degree.. The truncated cone shaped central region of the membrane body advantageously contributes to the stiffness of the membrane.
A preferred exemplary embodiment of the membrane in accordance with the invention is described with reference to the accompanying drawing, in which the single FIGURE shows in cross-section an exemplary embodiment of the membrane in accordance with the invention.
The membrane 1 is of an elastic membrane body 2 of elastomeric m
REFERENCES:
patent: 2267280 (1941-12-01), Kuhnel
patent: 5145336 (1992-09-01), Becker et al.
patent: 5699717 (1997-12-01), Riedlinger
(1983)"Les membranes: savior les choisir", Energie Fluide, vol. 22, pp.26-34.
ASF Thomas Industries GmbH
Lopez F. Daniel
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