Diamond-like carbon heat sink for reflective optical...

Optical waveguides – With optical coupler – Switch

Reexamination Certificate

Rate now

  [ 0.00 ] – not rated yet Voters 0   Comments 0

Details

C385S019000

Reexamination Certificate

active

06788841

ABSTRACT:

BACKGROUND OF THE INVENTION
The present invention relates to optical switch devices for use in optical communications systems. It finds particular application in conjunction with a heat sink for eliminating local heating in Microelectromechanical Systems (MEMS)-based optical switch devices, and will be described with particular reference thereto. It is to be appreciated, however, that the present invention is also applicable to other high speed optical switch devices, such as liquid crystal (LC)-based optical switches.
Optical communication systems are a substantial and rapidly growing part of communications networks. “Optical communication system,” as used herein, relates to any system that uses optical signals to convey information across an optical transmission device, such as a fiber-optic cable. Such optical communication systems include, but are not limited to, telecommunications systems, cable television systems, and local area networks (LANs).
As optical communication systems assume a greater role in communications networks, there exists a need for a cost-effective way to increase the capacity of existing optical transmission devices. While the overall capacity of optical communication systems may be expanded, e.g., by laying more fiber-optic cables, the cost of such expansion is somewhat prohibitive.
Dense Wavelength Division Multiplexer (DWDM) systems have been adopted as a means to increase the capacity of existing optical communication systems. DWDM systems enable information, in the form of multiple optical signals, to be delivered inside a fiber-optic cable at multiple wavelengths. The increase in bandwidth is limited only by the number of wavelengths that can be superimposed on a fiber. During transmission, information is packaged within phase modulated carriers at specific wavelengths and superimposed or multiplexed on the fiber. During reception, the carriers are separated or demultiplexed.
The ability to switch or route signals from one transmission device to another is an essential part of effective optical communication systems. High-speed optical switch devices, such as the LC-based Wavelength Selective Switch™ and the Dynamic Spectral Equalizer™, both developed by Corning Incorporated, facilitate selective interaction with wavelengths entering the devices in multiplexed packets of multiple wavelengths carried in a single laser beam. Current LC-based switch devices are used in optical communication systems capable of multiplexing and demultiplexing up to 40 channels.
In LC-based switch devices, wavelength selection results from changes in the polarization of the multiplexed laser signal passing through the liquid crystal medium. The polarizations of the incoming wavelengths are rotated depending upon the voltage applied to the outer plates or electrodes, which house the liquid crystal. Switching is accomplished by directing light with differentially rotated polarizations through polarization sensitive filters and beam splitters, thus allowing the incoming light to be selectively directed to the proper output ports.
One type of LC-based optical switch is known as a transmissive LC-based switch. As shown in
FIG. 1
, the transmissive LC-based switch
100
includes outer electrodes
102
,
103
, which generally are thin films of a transparent and electrically conductive coating, disposed on opposite sides of the liquid crystal medium
104
. The outer electrodes allow the laser light
106
to pass through the liquid crystal medium
104
with minimum light absorption or reflection.
As shown in
FIG. 2
, by utilizing a transmissive electrode
202
on the front side of the liquid crystal
204
and a reflective electrode
203
on the back side, a reflective LC-based optical switch
200
is formed. The reflective LC-based optical switch
200
provides increased polarization control of incoming light by passing the light through the liquid crystal more than once.
Another high speed optical switch device takes form in an optical cross connect device, which utilizes Microelectromechanical system (MEMS) mirror arrays to redirect a beam of light traveling in free-space along a first direction to a second direction. Demultiplexed signals enter the crossconnect and individual incoming wavelengths can be redirected to different outgoing fibers.
Optical devices that depend upon the reflection of laser light, such as the LC-based and MEMS-based optical switch devices described above, may be compromised by the highly focussed laser light to which they are exposed. For example, in MEMS-based switch devices, localized heating due to laser light exposure often leads to warping or general deformation of the reflective surface, which negatively affects performance. Similarly, in LC-based switch devices, localized heating of the reflective surface occurs, which often leads to alteration of the optical properties of the LC in the local region and diminished performance.
The present invention contemplates a new and improved optical switching device, which overcomes the above-referenced problems and others.
SUMMARY OF THE INVENTION
In accordance with one aspect of the present invention, an optical switch device, which redirects at least a portion of a beam of light traveling along a first direction to a second direction, includes a base member and a reflective panel pivotally connected to the base member. The reflective panel includes a first substrate, a reflective layer disposed above the first substrate, and a heat sink layer disposed between the first substrate and the reflective layer.
In accordance with a more limited aspect of the present invention, the heat sink layer is comprised of hydrogenated amorphous carbon.
In accordance with a more limited aspect of the present invention, the heat sink layer is comprised of diamond-like carbon (DLC).
In accordance with a more limited aspect of the present invention, the heat sink layer is comprised of diamond.
In accordance with a more limited aspect of the present invention, the optical switch device includes an actuator connected to the base member and the reflective panel. The actuator is operative to move the reflective panel between a reflective state and a non-reflective state.
In accordance with a more limited aspect of the present invention, the reflective panel includes a liquid crystal layer disposed above the reflective layer, a transmissive electrode layer disposed above the liquid crystal layer, and a second substrate disposed above the transmissive electrode layer.
In accordance with another aspect of the present invention, an optical communication system includes a plurality of input fibers operative to emit light beams and a first microelectromechanical mirror positioned to receive light beams emitted by at least one of the input fibers. The first microelectromechanical mirror is adapted to selectively reflect light beams along a plurality of paths. The first microelectromechanical mirror includes a substrate, a heat sink layer covering the substrate, and a reflective layer covering the heat sink layer. A plurality of output fibers receive reflected light beams.
In accordance with a more limited aspect of the present invention, the heat sink layer is comprised of diamond-like carbon (DLC) having a thickness between 2.0 nm and 4000 nm.
In accordance with a more limited aspect of the present invention, the optical communication system further includes a second microelectromechanical mirror positioned to receive light beams reflected by the first microelectromechanical mirror. The second microelectromechanical mirror is adapted to reflect light beams along a path toward at least one of the output fibers.
In accordance with another aspect of the present invention, a reflective optical switch device includes at least one substrate layer and a reflective layer for reflecting laser beams incident upon a local area. In this device, a method of dissipating heat from the local area of the reflective surface includes providing a hydrogenated amorphous carbon layer between the reflective layer and the substrate.
In accordance with

LandOfFree

Say what you really think

Search LandOfFree.com for the USA inventors and patents. Rate them and share your experience with other people.

Rating

Diamond-like carbon heat sink for reflective optical... does not yet have a rating. At this time, there are no reviews or comments for this patent.

If you have personal experience with Diamond-like carbon heat sink for reflective optical..., we encourage you to share that experience with our LandOfFree.com community. Your opinion is very important and Diamond-like carbon heat sink for reflective optical... will most certainly appreciate the feedback.

Rate now

     

Profile ID: LFUS-PAI-O-3238320

  Search
All data on this website is collected from public sources. Our data reflects the most accurate information available at the time of publication.