Device for counting and/or sorting coins

Optics: measuring and testing – Document pattern analysis or verification

Reexamination Certificate

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Details

C250S336100

Reexamination Certificate

active

06552781

ABSTRACT:

FIELD OF THE INVENTION
The invention relates to a device for counting and/or sorting coins being fed in an irregular sequence on a guiding track, with borders of the coins resting against a guiding edge, with a coin identification unit comprising an optical device for the determination of coin diameters, the optical device comprising a light source and light-sensitive sensor opposite to the coin, with respect to a main coin face, this sensor transforming irradiated light into electrical signals.
BACKGROUND OF THE INVENTION
A device of the type mentioned above is known in the art for example from document DE-2547685 C2. In this known device, lighting of the coin is performed by one or several diffuse light sources. On the side opposite to the main face of the coin a sensor is provided comprising a plurality of light guiding fibers. The fibers are generally disposed along a line extending orthogonally to the feeding direction. The light guiding fibers are respectively optically connected to a photo-electric cell. When a coin passes the line of the light guiding fibers, it covers and shades a certain maximum number of light guiding fibers. From the shaded light guiding fiber(s) thus the information can be obtained that the passing coin has a diameter size between the distance of the outermost shaded light guiding fiber to the guiding edge and the distance of the innermost not shaded light guiding fiber to the guiding edge.
In practical applications, the known device has proven excellent. However, it can be improved in terms of cost. On one hand, the manufacture of a holder for light guiding fibers with a plurality of light guiding fibers precisely to be positioned is expensive. Further, such a device cannot easily be used for counting different currencies. This is caused by the fact that basically not a diameter is determined, but rather a diameter range is determined. Different currencies have however different coins of various diameters, so that usually with one holder for light guiding fibers at most two or three currencies can be covered, since for each individual “allowed” diameter one or two assigned light guiding fibers have to be provided.
SUMMARY AND OBJECTS OF THE INVENTION
It is the object of the invention to provide a device for counting and/or sorting coins that is less expensive and is nevertheless suitable for a plurality of currencies without changing structural parts.
For achieving this object, the invention provides a device for counting and/or sorting coins being fed in an irregular sequence on a guiding track, with their borders resting against a guiding edge, with a coin identification unit comprising an optical device for the determination of coin diameters, the optical device comprising a light source and a light-sensitive sensor opposite to the coin, with respect to a main coin face, the sensor transforming irradiated light into electrical signals and including a CCD element. The light source includes an emission source and optical elements for the generation of a light beam being directed in parallel and orthogonally to a main coin face. The lateral extension of the light beam and the arrangement of the CCD element according to coin diameters to be detected being configured such that part only of the CCD element can be shaded by a coin to be detected. As a CCD element, within the framework of the invention, every opto-electronic element is designated which comprises a plurality of independent light-sensitive pixels to be individually read out in an electronic manner. The pixels can be arranged in one dimension (straight or curved) or in two dimensions (plane or curved in one or two dimensions).
By using a CCD element, a very high resolution can easily be achieved, for instance 15 pixels or “dots” per mm.
With this insofar comparatively very high resolution, basically also diameter ranges only and not precise diameter sizes are determined; these reduced diameter ranges are however so small, in a measurement, that they can practically be assigned to a discrete diameter size. As a result, generally the diameter of any coin can be determined with one and the same CCD element. Therefore, different currencies can be processed after just supplementing or replacing the associated evaluation software. The high precision obtained by the invention in the detection of diameters is however not only based on the CCD element. Rather, it is equally important that, in contrast to prior art, lighting of the coin is performed with a parallel light beam. Diffuse light would lead to “soft” transitions in the shades in the area of the coin borders, due to the extension of the coin in the direction orthogonal to the main coin face.
Structurally particularly simple and cost effective to make is an embodiment of the invention, wherein the emission source is adapted as an l.e.d., preferably emitting in the wavelength range 640 to 980 nm. In particular it is possible to use an emission source emitting in the i.r. range.
A parallel light beam can for instance be obtained by that the light source is in the focus of a parabolic mirror or is imaged into the focus of the parabolic mirror by another optical device.
Interfering shades and/or emissions by the emission source can be avoided with the curvature of the parabolic mirror corresponding to a segment of a parabola leg, i.e. does not include the base point.
Generally, the invention can work in different ways. In a comparatively expensive embodiment, the CCD element is a CCD area element, i.e. extending in both spatial dimensions of a plane parallel to a main coin surface. In this embodiment, a single readout of the CCD area element provides find of a photography of a coin border contour segment, the evaluation software then calculating the coin diameter in a precision being, with suitable algorithms, even better than the resolution of the CCD area element. In such an embodiment, the parabolic mirror would have to have a doubly curved surface, i.e. be a surface segment of a paraboloid of revolution. Corresponding considerations apply in the case of an optical convergent lens, as described below. In this embodiment, even special coin borders differing from the circular shape can be detected, and such special shapes can be used as an additional parameter in the sorting function (in addition to the “diameter”).
In a simple embodiment compared thereto, however fully satisfying in practical applications, the CCD element is a CCD line disposed orthogonally with respect to the feeding direction, the extension line of the CCD line being located in a surface parallel to a main coin face. The parabolic mirror can then be configured as a singly parabolically curved surface having, with respect to the curvature, a lateral extension of less than 10 mm, preferably less than 5 mm, most preferably less than 3 mm, and forming a directed light line of respective width, corresponding to the extension of the CCD line.
Alternatively to the utilization of a parabolic mirror, the light source can be located in the focus of a convergent lens or be imaged into the focus of the convergent lens. Mirrors are here not necessary.
The optical convergent lens can then be configured with singly curved surfaces, e.g. cylindrical or bar-type, having an extension in the direction orthogonal to the optical axis and orthogonal to the curvature of less than 10 mm, preferably less than 5 mm, most preferably less than 3 mm, and forming a directed light line of respective width, corresponding to the extension of the CCD line.
As an optical convergent lens is designated a lens the focal length of which in an optically thinner medium is larger than 0. A convergent lens may be configured symmetrical or asymmetrical-biconvex, planoconvex or concavoconvex. The lens surfaces may be spherical or aspherical. If the optical convergent tens is only provided with singly curved surfaces, i.e. is a bar lens, it has no focal point, but a focal line. Besides that, the above will also apply. The term optical convergent lens does not only include individual lenses, but also lens systems beh

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