Developing apparatus with developer collection feature

Electrophotography – Image formation – Development

Reexamination Certificate

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Details

C399S283000

Reexamination Certificate

active

06347208

ABSTRACT:

BACKGROUND OF THE INVENTION
1. Field of the Invention
This invention relates to a developing apparatus using a powder developer, and particularly to a developing apparatus applicable to the developing means of an image forming apparatus such as a printer, a facsimile apparatus or a copier utilizing the electrophotographic method or the electrostatic recording method to effect image formation.
2. Related Background Art
In an image forming apparatus utilizing the electrophotographic method, an electrostatic latent image is formed on a photosensitive body as an image bearing member, and the electrostatic latent image is developed by a toner to thereby form a toner image, which is then transferred onto a transferring material to thereby obtain an image.
As the above-described developing method, generally a monocomponent developing method using a monocomponent developer comprising only a toner that is simple in construction of a developing apparatus and is easy to maintain, as compared with a two-component developing method using a developer comprising magnetic particles and a toner and therefore, many developing apparatuses based on the monocomponent developing method have been proposed. Also, a developing method by a nonmagnetic monocomponent developing method not using a magnetic toner has been proposed, and this developing method is put into practical use to cope with the recent requirement for color images.
FIG. 7
of the accompanying drawings is a schematic cross-sectional view showing an example of the conventional developing apparatus using the nonmagnetic monocomponent developing method.
In this figure, the reference numeral
120
designates a rotatable developing roller as a developer carrying member, and it substantially abuts against a photosensitive drum
130
as an image bearing member in a developing portion. A toner supplying and collecting roller
121
as a developer supplying and collecting member and a regulating blade
122
as a developer regulating member abut against this developing roller
120
.
The regulating blade
122
is comprised of a support member
122
a
formed of phosphor bronze or the like and an elastic member
122
b
of urethane rubber or the like adhesively secured to the fore end thereof, whereby it has the action of forming a thin layer of toner on the surface of the developing roller
120
and imparting charges to the toner.
The toner supplying and collecting roller
121
comprises a mandrel
121
a
of SUS or the like and an elastic member
121
b
of urethane foam or the like covering the outer peripheral surface thereof, whereby it has the action of supplying the toner (not shown) stored in a developing container
123
to the surface of the developing roller
120
, and scraping off the toner returned without contributing to the developing step from the surface of the developing roller
120
. The reference numeral
124
denotes a toner agitating member for agitating the toner.
By such a construction, a thin layer of nonmagnetic toner is formed on the developing roller
120
, and an electrostatic latent image on the photosensitive drum
130
can be developed to thereby obtain a toner image.
Now, in the above-described conventional non-magnetic monocomponent developing method, the toner supplying and collecting roller
121
abuts against the developing roller
120
and rotates and frictionally slides to thereby effect the supply and collection of the toner. Also, the imparting of charges to the toner is effected chiefly by the contact friction when the toner passes the regulating blade
122
.
That is, during the time until the toner in the developing container
123
is developed on the photosensitive drum
130
, a mechanical load (stress) applied to the toner is very great, and the damage of the toner is very great as compared with that in the other developing methods.
Also, in this non-magnetic monocomponent developing method, not only is the load applied to the toner great, but also a load applied to a developing device itself is great. Furthermore, in the case of the above-described toner supplying and collecting roller
121
using a sponge roller if frictional sliding relative to the developing roller
120
continues for a long time, there is wear and damage of the toner supplying and collecting roller
121
. In addition, clogging or the like of the toner occur. Consequently, the performance of the toner supplying and collecting roller
121
becomes insufficient, and good toner supply may become impossible.
Further, when a great deal of image formation has been effected, the toner which has not contributed to development cannot be collected by the toner supplying and collecting roller
121
and is accumulated little by little on the developing roller
120
, and in some cases, such toner might be fused on the developing roller
120
and the regulating blade
122
to thereby cause bad image formation.
SUMMARY OF THE INVENTION
It is an object of the present invention to provide a developing apparatus which can stably form good images.
It is also an object of the present invention to provide a developing apparatus which enables any toner residual on a developing roller to be effectively collected and can effect good image formation.
It is also an object of the present invention to provide a developing apparatus comprising:
a developing carrying member carrying a developer thereon, the developer carrying member carrying the developer carried thereon to a developing portion, and developing a latent image formed on an image bearing member by the developer in the developing portion;
developer supplying means for supplying the developer to the developer carrying member, the developer supplying means being provided in non-contact with the developer carrying member; and
developer collecting means for collecting any developer residual on the developer carrying member after having passed the developing portion;
wherein during a period when the developing operation is not being performed, the developer on the developer carrying member is collected by the developer collecting means with the supply of the developer by the developer supplying means being stopped.
Other objects and features of the present invention will become more fully apparent from the following detailed description when read with reference to the accompanying drawings.


REFERENCES:
patent: 4378158 (1983-03-01), Kanbe
patent: 4481903 (1984-11-01), Haberhauer et al.
patent: 5172169 (1992-12-01), Takashima et al.
patent: 5570164 (1996-10-01), Yamamoto et al.
patent: 5963768 (1999-10-01), Rhee
patent: 6041208 (2000-03-01), Choi

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