Electrophotography – Diagnostics – Consumable
Reexamination Certificate
1999-10-20
2001-05-01
Pendegrass, Joan (Department: 2852)
Electrophotography
Diagnostics
Consumable
C399S254000
Reexamination Certificate
active
06226464
ABSTRACT:
BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention relates to a developing apparatus which is applicable to an image forming apparatus such as an electrophotographic apparatus.
2. Related Background Art
FIG. 9
 shows an example of a conventional image forming apparatus having a developing apparatus. 
FIG. 9
 is a vertical cross-sectional view showing the schematic structure of the image forming apparatus, and referring to the figure, the outline of the conventional image forming apparatus will be described.
A photosensitive drum (image bearing member) 
111
 is rotationally driven in a direction indicated by an arrow RI so that after a surface of the photosensitive drum 
111
 is uniformly charged by a charging roller (charging device) 
103
, it is subject to exposure by an exposing device 
102
 to thereby form an electrostatic latent image on the surface of the photosensitive drum 
111
. The electrostatic latent image is developed as a toner image by a developing apparatus 
208
. The toner image on the photosensitive drum 
111
 is transferred to a transfer material 
114
 by a transfer roller (transfer device) 
110
. The transfer material 
114
 which has been received in a sheet feed cassette 
117
 is supplied by a sheet feed roller 
116
 and so on. Toner which is not transferred and remains on the surface of the photosensitive drum 
111
 from which the toner image has been transferred is removed by a cleaning blade 
113
 of a cleaning device 
112
 for succeeding image formation. On the other hand, the toner image which has been transferred to the transfer material 
114
 is fixed onto the surface of the transfer material 
114
 by a fixing device 
115
 and thereafter discharged to the exterior of an image forming apparatus main body 
101
. With the above operation, image formation is completed.
FIG. 10
 shows an example of a conventional developing apparatus. 
FIG. 10
 is an enlarged diagram of the developing apparatus 
208
 shown in FIG. 
9
. Referring to the figure, the outline of the conventional developing apparatus will be described.
The developing apparatus 
208
 shown in the figure is comprised of a developing apparatus using one-magnetic-component toner. A developing sleeve (developer bearing member) 
105
 is comprised of a non-magnetic sleeve which is formed of a pipe made of aluminum or stainless steel and rotatably supported in a direction indicated by an arrow R
2
. Inside of the developing sleeve 
105
 is fixedly disposed a magnet 
106
 having a plurality of N-poles and S-poles which are alternately formed. A surface of the developing sleeve 
105
 is so processed as to provide an appropriate surface roughness so that a desired amount of toner can be carried. The surface of the developing sleeve 
105
 abuts against one end of an elastic blade (developer regulation member) 
107
a 
under a given pressure. The elastic blade 
107
a 
is made of, for example, urethane rubber, silicon rubber or the like and the end of the elastic blade 
107
a 
is fixed to a support plate 
107
b
. Toner 
109
 which has been attracted to the surface of the developing sleeve 
105
 due to a magnetic force of the magnet 
106
 is supplied with an appropriate amount of charges by a frictional charge caused by bearing and carrying the toner 
109
 on the developing sleeve 
105
 and a frictional charge caused by sliding friction between the developing sleeve 
105
 and the elastic blade 
107
a 
at the time where the toner 
109
 is regulated to an appropriate amount by the elastic blade 
107
a
. The toner 
109
 is then carried to a developing region.
Also, the developing apparatus 
208
 is designed in such a manner that, as shown in 
FIG. 15
, rollers 
209
 are disposed at both end portions of the developing sleeve 
105
, and the rollers 
209
 are allowed to abut against the photosensitive drum 
111
 so that a given interval is provided between the surface of the developing sleeve 
105
 and the surface of the photosensitive drum 
111
. A developing sleeve gear 
212
 is fixed onto one end of the developing sleeve 
105
 so that the developing sleeve 
105
 is rotationally driven by a drive force which is transmitted to the developing sleeve gear 
212
 from a photosensitive drum gear 
211
 integral with the photosensitive drum 
111
.
As means for detecting the remaining amount of toner in the developing apparatus 
208
 thus structured, there has been known, up to now, a technique in which a variation in current which is induced by an a.c. developing bias supply power source 
118
 is detected by an antenna member 
108
 disposed in parallel with the developing sleeve 
105
, using a variation in impedance which is accompanied by a variation in the amount of toner between the developing sleeve and the antenna as shown in 
FIG. 10
, to thereby estimate the remaining amount of toner (hereinafter referred to as “induced current detecting means). The power source for supplying the developing bias includes not only the above-described a.c. developing bias supply power source 
118
 but also a d.c. developing bias supply power source 
119
, by which a developing bias where a.c. voltage and d.c. voltage are superposed on each other is supplied to the above-described developing sleeve 
105
.
The induced current detecting means is made up of the respective members 
120
 to 
123
 in FIG. 
10
. Reference numeral 
120
 denotes a capacitor having an electrostatic capacitance equal to that in a state where no toner exists. The electrostatic capacitance of the capacitor 
120
 and an electrostatic capacitance detected by the antenna member 
108
 are compared with each other after they pass through diodes 
121
 and 
122
, respectively, to thereby judge whether the toner exists or not.
In the case of detecting the remaining amount of toner, the antenna member 
108
 disposed inside of a developing container 
104
 in the longitudinal direction may prevent the movement of toner. In particular, because a toner wall is liable to be formed between the lower portion of the developing container 
104
 and the antenna member 
108
, a method has been conventionally applied in which an agitating member 
130
 is disposed at the lower portion of the antenna member 
108
 so that the supply of toner to the developing sleeve 
105
 is smoothed while toner is being unraveled.
As the agitating member 
130
, there is used a crank-shaped bar member as shown in 
FIG. 11
, which is rotated in a direction indicated by an arrow R
3
 with both end portions thereof as a rotating center. This is a conventional method.
Also, an agitating member 
7
 is so disposed as to unravel the toner within the developing container 
104
 and deliver the toner to the agitating member 
130
. The agitating member 
7
 is formed of a crank-shaped bar member as in the agitating member 
130
 as shown in 
FIG. 12
, which is rotated in a direction indicated by an arrow R
4
 in 
FIG. 10
 with both end portions thereof as a rotating center. In general, a driving force that permits the agitating member 
130
 and the agitating member 
7
 to rotate is obtained, for example, by lowering the driving force transmitted from the above-described developing sleeve gear 
212
 (refer to 
FIG. 15
) to an appropriate rotating speed through a gear train.
However, for example, in the image forming apparatus of the digital system which performs exposure by a laser beam, with the decreased diameter of the toner for the purpose of improving the reproducibility of one dot, a tendency is given to lower the density of an image for some time after the developing apparatus 
208
 structured in the above manner starts to operate.
FIG. 13
 is a graph representative of an initial image density transition with respect to a difference in toner average (center) particle diameters. Although the initial density is low in both of cases where the average particle diameters are 6 and 8 &mgr;m, the case where the average particle diameter is smaller, that is, 6 &mgr;m is more remarkable for the initial lower density. The level of the initial low density in the case where the average particle di
Matsumoto Hideki
Okano Keiji
Sunahara Satoshi
Suwa Koichi
Yoshida Masahiro
Canon Kabushiki Kaisha
Fitzpatrick ,Cella, Harper & Scinto
Pendegrass Joan
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