Dehydrogenation and cracking of C.sub.3 and C.sub.4 hydrocarbons

Chemistry of hydrocarbon compounds – Unsaturated compound synthesis – By dehydrogenation

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585651, 585653, 585661, C07C 5333

Patent

active

046200517

ABSTRACT:
A method of selectively cracking C.sub.3 and C.sub.4 hydrocarbons to C.sub.2 hydrocarbons, particularly ethylene, in which a body of cracking catalyst is established in a reaction zone and the feed hydrocarbons are passed through the body of catalyst while maintaining the conditions sufficient to convert the feed hydrocarbons to product hydrocarbons, including, a temperature in the upstream end of the body of catalyst at least about 100.degree. C. below the temperature in the downstream end of the body of catalyst. The cracking catalyst is preferably selected from the group consisting of: at least one oxide of manganese and at least one oxide of magnesium; at least one oxide of manganese and at least one oxide of at least one metal selected from the group consisting of Lanthanum Series metals, preferably lanthanum or cerium, and niobium; at least one oxide of iron and at least one oxide of magnesium; and at least one oxide of iron and at least one oxide of a Lanthanum Series metals or niobium. The active life of the catalyst, for the selective conversion to C.sub.2 hydrocarbons and particularly ethylene, is extended by adding promoting amounts of oxides of calcium, strontium, barium, tin or antimony or oxides of silicon, aluminum or titanium or chromium to certain of the basic catalysts. Manganese may also be added to the catalysts containing iron oxide. The addition of steam, during the conduct of the process, also extends the active life of the catalyst and may, optionally, be utilized with the catalysts free of oxides of iron and is essential to operation with catalysts containing oxides of iron.

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