Cylindrical color wheel and fabricating method thereof and...

Optics: image projectors – Composite projected image – Multicolor picture

Reexamination Certificate

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Details

C348S743000, C359S892000

Reexamination Certificate

active

06520644

ABSTRACT:

BACKGROUND OF THE INVENTION
1. Field of the Invention
This invention relates to a picture projector, and more particularly to a cylinder-type color wheel adaptive for providing a picture projector with a thin thickness and a fabrication method thereof. Also, the present invention is directed to a picture projector using the same.
2. Description of the Related Art
Generally, a picture projector is a device that enlarges and projects a minute picture implemented internally to display it on a large-dimension screen. In order to realize a color, the interior of such a picture projector is provided with a color wheel for separating red (R), green (G) and blue (B) colors on a time basis. The color wheel is rotated by a rotation of a motor to separate a color sequentially.
FIG.
1
A and
FIG. 1B
show a conventional color wheel. Referring to
FIGS. 1A and 1B
, the conventional color wheel
10
includes a color filter
6
for transmitting only a light beam with a wavelength corresponding to each color in a white light beam, a coupler
4
to which the color filter
6
is attached, and a motor
2
to which the coupler
4
is attached. The color filter
6
consists of a red color filter
6
R for transmitting only a light beam corresponding to a red color in a white light beam, a green color filter
6
G for transmitting only a light beam corresponding to a green color in a white light beam, and a blue color filter
6
B for transmitting only a light beam corresponding to a blue color in a white light beam. The color filter
6
is attached to the coupler
4
by an adhesive, and the coupler
4
is attached to the motor
2
by way of holes
5
provided at the inner side thereof. In other words, the color filter
6
is rotated by a driving force of the motor
2
to sequentially separate a color.
FIG. 2
shows a conventional picture projector in which the color wheel is installed at the interior thereof. Referring to
FIG. 2
, the conventional picture projector includes a lamp
12
for generating a light beam, a reflector
14
for reflecting a light beam into the front direction of the lamp
12
, a first illuminating lens
16
for narrowing a width of a light beam reflected from the reflector
14
, a color wheel
10
for transmitting only a specific color light of a light beam, a field diaphragm
22
for shutting off a spurious light beam in a light beam passing through the color wheel
10
, second and third illuminating lenses
18
and
20
for narrowing a width of a divergent light beam passing through the field diaphragm
22
, a full-reflective mirror
26
for reflecting a light beam passing through the second and third illuminating lenses
18
and
20
in a specific direction, a fourth illuminating lens
28
for converging a light beam reflected from the full-reflective mirror
26
to apply it to a reflective picture display device
30
, a reflective picture display device
30
for reflecting a light beam from the fourth illuminating lens
28
in accordance with an image signal to realize a picture beam, and a projecting lens
32
for enlarging and projecting the picture beam realized at the reflective picture display device
30
at a certain distance. A light beam generated from the lamp
12
is focused to the color filter
6
of the color wheel
10
by means of the reflector
14
. The first illuminating lens
16
narrows a width of the light beam so that all the light beam focused to the color filter
6
by the reflector
14
can pass through the color filter
6
. The color filter
6
is rotated by a driving force of the motor to sequentially transmit red (R), green (G) and blue (B) color lights. A light beam departing a desired light width in light beams passing through the color filter
6
is eliminated by the field diaphragm
22
. The light beam passing through the field diaphragm
22
diverges beyond a focus length of the first illuminating lens
16
. The second and third illuminating lenses
18
and
20
narrow a width of the light beam so that all the light beam diverging beyond a focus length of the first illuminating lens
16
can be incident to the full-reflective mirror
26
. The full-reflective mirror
26
reflects a light beam incident to itself to apply it the fourth illuminating lens
28
. The fourth illuminating lens
28
converges a light beam from the full-reflective mirror
26
into the reflective picture display device
30
. The reflective picture display device
30
reflects a light beam inputted from the fourth illuminating lens
28
in accordance with an image signal to generate a picture beam carried with a picture information and transfers the picture beam to the projecting lens
32
. The projecting lens
32
enlarges the picture beam to transmit the enlarged picture beam onto a screen installed ahead certain distance.
However, the conventional picture projector having the configuration as mentioned above has a problem in that, since only the first illuminating lens
16
is used to input a light beam to the field diaphragm
22
, a light beam is converged into the center thereof to have a non-uniform light distribution caused by an increase in a light amount, thereby deteriorating a brightness uniformity of a picture. In order to solve this problem, a picture projector as shown in
FIG. 3
has been used.
Referring to
FIG. 3
, the conventional picture projector includes a lamp
40
for generating a light beam, a reflector
42
for reflecting a light beam into the front direction of the lamp
40
, a color wheel
10
for transmitting only a specific color light of the light beam, a road lens
44
for making a uniform light distribution of a light beam passing through the color wheel
10
, a collimator lens
46
for progressing a light beam passing through the road lens
44
in parallel, a beam splitter
48
for transmitting a light beam inputted from the collimator lens
46
and reflecting a light beam inputted from a picture display device
50
, a picture display device
50
for reflecting a light beam from the collimator lens
46
in accordance with an image signal to display a picture, and a projecting lens
52
for enlarging and projecting a picture beam inputted from the picture display device
50
at a certain distance. A light beam generated from the lamp
40
is focused to the color filter
6
of the color wheel
10
by means of the reflector
42
. The color filter
6
is rotated by a driving force of a motor
2
to sequentially transmit red (R), green (G) and blue (B) color lights. The light beam color-separated by the color wheel
10
is incident to the road lens
44
. The road lens
44
uniforms a light beam so that the light beam may be uniformly distributed on a screen. A light beam passing through the road lens
44
is progressed to the picture display device
50
in parallel by means of the collimator lens
46
. At this time, the light beam progressing from the collimator lens
46
into the picture display device
50
transmits the beam splitter
48
. The picture display device
50
reflects a light beam inputted from the collimator lens
46
in accordance with an image signal to generate a picture beam carried with a picture information and transfers the picture beam to the beam splitter
48
. The beam splitter
48
32
reflects the picture beam from the picture display device
50
into the projecting lens
52
. The projecting lens
52
enlarges the picture beam to transmit the enlarged picture beam onto a screen provided ahead certain distance.
In the conventional picture projector as shown in
FIG. 2
or
FIG. 3
, it is desirable that, when a light beam passes through the color wheel
10
, the light beam should pass through a boundary portions of the color filter at a minimum time. In other words, a light beam is shut off when it passes through the boundary portions of the color filter
6
. For instance, assuming that the motor is rotated at a speed of 3600 RPM so as to display a field of 60 times per second, a time when a light beam passes through the boundaries will be calculated. In this case, it is assumed that, as shown in
FIG. 4
, a light beam

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