Current signatures for IDDQ testing

Electricity: measuring and testing – Fault detecting in electric circuits and of electric components – Of individual circuit component or element

Reexamination Certificate

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Reexamination Certificate

active

06175244

ABSTRACT:

BACKGROUND OF THE INVENTION
This invention relates generally to the testing of CMOS integrated circuits, and more particularly the invention relates to the use of power supply current (I
DDq
) measurements for the testing of the integrated circuits.
I
DDq
testing is a method for testing VLSI circuits by detecting elevated levels of quiescent current caused by defects in the circuit. As applied today, I
DDq
is measured on a set of test vectors and each measurement from the set is compared to a threshold value. If a measurement is higher than the threshold, the test fails; if all measurements are below the threshold, the test passes.
Despite increasing popularity and ever more widespread use of I
DDq
testing in recent years, an open question still exists as to what level of current to use as the I
DDq
pass/fail threshold. Setting the limit incorrectly carries a heavy penalty. If the limit is too high, bad dies may escape testing, which defeats the purpose of I
DDq
testing aimed at detecting defects that are unlikely to be detected by voltage testing. If the limit is too low, good dies may be rejected, which leads to unnecessary yield loss and, hence revenue loss.
The present invention introduces the notion of a current signature as a means for addressing this problem. The potential of current signatures for allowing dies with harmful defects to be identified—even if they have only a low level of defect current—without imposing a restrictively low pass/fail threshold has been demonstrated via several examples taken from a large CMOS circuit design.
SUMMARY OF THE INVENTION
In accordance with the invention power supply current (I
DDq
) is measured for an integrated circuit undergoing test in response to a plurality of input vectors. The magnitudes of the currents produced by the circuit are compared. A difference between currents is identified as evidence of the presence of an active fault. The active fault current causes steps in the current signature of the device undergoing test. A circuit with an active fault may be less tolerable in the acceptance/rejection criteria than a circuit with no active fault, even if the circuit with no active fault produces a higher level of maximum current, because an active fault results from defects affecting the signal path in the device, which is a high risk and can represent a reliability problem. The location of defects as well as the nature of defects can be determined by comparing a current signature for a device under test with current signatures of circuits having known defects, either by circuit simulation or by previously tested devices with defects.
The invention and objects and features thereof will be more readily apparent from the following detailed description and appended claims when taken with the drawings.


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