Covered roll and a method for making the same

Stock material or miscellaneous articles – Coated or structually defined flake – particle – cell – strand,... – Rod – strand – filament or fiber

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428 68, 428 71, 428 76, 428155, 428372, 428377, 428382, 428383, 428390, 4284258, 428461, 427195, 427318, 427358, 264 469, 264225, B32B 900

Patent

active

056019203

ABSTRACT:
The problems caused by chemical and thermal shrinkage of hard roll covers, are reduced by the inclusion of one or more intermediate compressive layers between the metal roll and the outer cover, or "topstock". A compressive layer has the properties of being rigid enough to allow the cover to be applied to the roll, and compressible enough to buffer and absorb the stresses which occur as the cover is shrinking during processing.
In one embodiment, the intermediate compressive layer comprises a three dimensional fabric that is filled preferably with a thermoset resin system which cures at lower temperature than cover. In a second embodiment, the precise amount of shrinkage in the roll can be predetermined to a high enough degree of accuracy so that a depth for the fabric layer can be used to compensate for the amount of shrinkage, thereby eliminating the need for filling. In a third embodiment, the compressive layer is comprised of a wax material.
The problems caused by chemical and thermal shrinkage are further reduced through a method based on applying a polymeric cover layer over one or more intermediate compressive layers, curing at an elevated temperature, and, allowing the cover to shrink during curing or hardening.

REFERENCES:
patent: 3800381 (1974-04-01), Brafford
patent: 4258089 (1981-03-01), Anderson et al.
patent: 4288058 (1981-09-01), Inman
patent: 4309803 (1982-01-01), Blaszak
patent: 4368568 (1983-01-01), Watanabe
patent: 4576845 (1986-03-01), Krotchko
patent: 4705711 (1987-11-01), Perna
patent: 4760232 (1988-07-01), Smith
patent: 5091027 (1992-02-01), Watanabe
patent: 5376448 (1994-12-01), Suzuki et al.
Paasonen, "The Role of Composite Roll Covers in Soft and Super Calendering" Oct. 1993.
Grenoble Atria World Trade Center Europole, (Atip Publication).

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