Cosmetics, silica-coated metal oxide powder and production...

Drug – bio-affecting and body treating compositions – Topical sun or radiation screening – or tanning preparations

Reexamination Certificate

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Details

C106S403000, C106S414000, C106S436000, C106S491000, C423S610000, C424S060000, C424S400000, C424S401000

Reexamination Certificate

active

06235270

ABSTRACT:

TECHNICAL FIELD OF THE INVENTION
The present invention relates to cosmetics, particularly cosmetics for ultraviolet shielding, and silica-coated metal oxide powder suitable for use therein and a process for producing the same. More specifically, the present invention relates to cosmetics giving excellent feeling during use of the cosmetics, having high ultraviolet shielding ability, and free of phototoxicity and excellent in storage stability, and relates to a silica-coated metal oxide powder having specific infrared absorption spectral peaks and having formed thereon a dense and practical silica coating. The silica-coated metal oxide powder of the present invention can be used for various ultraviolet-shielding materials, cosmetic materials, pigments and the like.
BACKGROUND ART
A cosmetic having ultraviolet shielding ability comprises an organic or inorganic material having ultraviolet shielding ability. The organic materials have a problem in safety due to degradability and, accordingly, inorganic materials are often being used at present. The inorganic material commonly used is a metal oxide. In particular, use of titania powder is widespread and zinc oxide powder is also used.
If titania is selected as an example, there are various titania powders with different particle sizes and it is known that ultraviolet shielding ability of titania powder depends greatly on its primary particle size.
A powder having a large primary particle size (about 200 nm) which is predominantly used as a pigment can exhibit good- shielding effect by scattering but it is not suitable for ultraviolet shielding cosmetics because the ultraviolet shielding ability is low. On the other hand, the fine powder (primary particle size: 10 to 30 nm) exhibits high ultraviolet shielding ability in the short wavelength region (UVB, wavelength: 290 to 320 nm) and can give feeling of transparency but has no shielding effect by the scattering and has a problem that the shielding effect against ultraviolet rays in the long wavelength region (UVA region; wavelength: 320 to 400 nm) is low. Further, titania powder having a primary particle size of about 100 nm can have a good shielding ability against ultraviolet rays in the long wavelength region (UVA), but the titania powder having such a particle size is low in spreadability and when it is incorporated into cosmetics, a problem arises that the feeling on use is uncomfortable.
In order to improve the feeling on use, an inorganic powder such as talc, mica or silica beads or an organic powder such as nylon or polystyrene is blended in some cases, however, these powders have no ultraviolet shielding ability and, on taking account of the ultraviolet shielding ability of cosmetics, the incorporating of these powders is limited.
The metal oxide such as titania and zinc oxide is known to have a photocatalytic activity effect and thus a possibility of adverse affect on the human body and for incorporating it into cosmetics, the metal oxide must be coated with an inorganic coating which is not degenerated by photocatalytic reaction. For this, various surface treated titania powders, for example, titania powders coated with a calcinated alumina coating, coated with a calcinated alumina coating combined with a further surface treatment by stearic acid, glycerol, etc., coated with a calcinated alumina and zirconium oxide coating coated with a calcined silica coating, and the like are commercially available. However, in conventional surface treated metal oxide powders, when incorporated in cosmetics, the coating has a poor effect of shielding photocatalytic activity, so that prevention of phototoxicity may be insufficient and degradation of organic components cannot be prevented. Furthermore, they have a fatal disadvantage in that the feeling, during use of the cosmetics, is not good since the properties of the coating are not appropriate.
The practical silica coating obtained through calcination in the normal sol-gel method generally has an absorption peak intensity ratio I (I=I
1
/I
2
, wherein I
1
is an absorption peak intensity at 1,150 to 1,250 cm
−1
and I
2
is an absorption peak intensity at 1,000 to 1,100 cm
−1
) between the infrared absorption spectra in the region of 1,150 to 1,250 cm
−1
and the region of 1,000 to 1,100 cm
−1
, of less than 0.2. This value I is known to have a tendency in general to become small after calcination. It is also known that due to the calcination, the chemical bond or functional group changes and the silica coating is altered in characteristics such as hydrophilicity or absorption ability of oil. On the other hand, the silica coating obtained without passing through calcination in the normal sol-gel method exhibits a some high absorption peak intensity in the region of from 1,150 to 1,250 cm
−1
, however, the refractive index is less than 1.435 and the coating is low in density and is not practical. The density and the refractive index of the silica coating are generally considered to have a positive correlation (see, for example, C. JEFFEREY BRINKER, SOL-GEL SCIENCE, 581-583, ACADEMIC PRESS (1990)).
The first object of the present invention is to provide cosmetics giving excellent feeling on use, having high ultraviolet shielding ability, free of phototoxicity and excellent in storage stability.
The second object of the present invention is to provide a metal oxide powder coated with a dense and practical silica coating having specific characteristics and a good shape-following capability, and a method for producing the silica-coated metal oxide powder.
DISCLOSURE OF THE INVENTION
As a result of extensive investigations to achieve the first object, the present inventors have found that cosmetics having blended therein silica-coated metal oxide powder obtained by coating a metal oxide with a silica film to have a thickness of from 0.1 to 100 nm, have desired characteristics, and attained the first aspect of the present invention.
More specifically, the first aspect of the present invention relates to cosmetics comprising silica-coated metal oxide powder obtained by coating a metal oxide with a silica film to have a thickness of from 0.1 to 100 nm. Further, the present invention relates to the cosmetics above wherein the photocatalytic activity measured by the tetralin auto-oxidation method is 6 mmH
2
O/min or less, the cosmetics above wherein the silica-coated metal oxide powder having a primary particle size of from 5 to 500 nm and a secondary particle size of from 0.5 to 10 &mgr;m, the cosmetics above wherein the silica-coated metal oxide powder has a primary particle size of 5 to 120 nm and a silica coating thickness of 0.5 to 25 nm.
Furthermore, the present invention relates to the cosmetics above wherein the metal oxide is one or more metal oxide selected from the group consisting of titania, zinc oxide, zirconium oxide, cerium oxide and iron oxide, and the cosmetics above wherein the metal oxide is titania, the cosmetics above wherein the metal oxide is zinc oxide, the cosmetics above wherein the metal oxide is cerium oxide, the cosmetics above wherein an anti-oxidant is incorporated, and the cosmetics above wherein a ultraviolet absorbent is incorporated.
To attain the above second object, the present invention provides a metal oxide powder coated with a practical and dense silica coating which is produced without passing through calcination, has specific absorption peaks in the infrared absorption spectra, exhibits high shape following capability to the complicated particle shape of the base material metal oxide and ensures good coating property even if the thickness is very small.
The term “dense” as used herein means that the silica coating formed has a high density and is uniform and free of pin holes or cracks. The term “practical” as used herein means that the bonding between the silica and the base material metal oxide (—Si—O—M bonding where M stands for a metal element such as Ti, Zn, Co, Zr and Fe) is strong, as a result, peeling or the like of the coating is not caused and the physi

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