Corrugated spacers for pleated air filter media

Stock material or miscellaneous articles – Structurally defined web or sheet – Nonplanar uniform thickness material

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Details

55497, 55500, 428184, 428192, B32B 328, B32B 302

Patent

active

045378126

ABSTRACT:
An improved corrugated sheet aluminum spacer for use in pleated media air filters is disclosed. The spacers are folded in zig zag fashion along one edge in a succession of V formations having a first height and width, and along the opposite edge in a succession of V formations having both heights and widths approximately one-fifth of the first height and width. Since the fold lines are substantially parallel, there are five V formations within a given width of the opposite edge for each one along the first edge, the fold lines of the intermediate V formations extending from the second edge only a portion of the distance to the first edge, but preferably about 90% of the length of the sheet. The V formations are formed by passing the aluminum between a pair of rolls with forming blades having overlapping edges which engage the sheet. The height or amplitude of the V formations at the small end is on the order of 0.03 to 0.04 inches in aluminum sheet having a thickness of 1 to 2 mils, preferably 0.0015 inches. The 5 to 1 ratio of V formations along opposite edges is achieved by polishing the surfaces of the forming blades which contact the sheet to a degree providing surface irregularities of not more than about 10 microinches, preferably in the range of 4 to 8 microinches.

REFERENCES:
patent: 2720937 (1955-10-01), Root, Jr.
patent: 3146197 (1964-08-01), Getzin
patent: 3293833 (1966-12-01), Barany
patent: 4227953 (1980-10-01), Wasielewski et al.

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