Abrading – Tool support for flexible-member tool – Contour-adjustable support
Reexamination Certificate
1999-09-20
2002-08-27
Hail, III, Joseph J. (Department: 3723)
Abrading
Tool support for flexible-member tool
Contour-adjustable support
C451S502000, C451S523000, C451S524000
Reexamination Certificate
active
06439988
ABSTRACT:
BACKGROUND OF THE INVENTION
This invention relates to tools that are useful for sanding corners in rooms that have been roughed out with drywall materials and optionally plaster to cover joints between the drywall materials. It can also be used however in any situation in which a comer needs to be sanded. In the context of this invention, a corner is located wherever two planar surfaces meet at an angle that is at least approximately a right angle. Thus it covers joints between the walls but also joints between a wall and a floor or ceiling.
Before a finish such as a layer of paint or wallpaper can be applied to a rough surface, it is necessary to sand the surface down until a smooth surface is created to receive the finish. In the past this has been done manually or using a wooden block with sandpaper wrapped around the block. This is not only rough on the hands but it is difficult to get a uniform sanding operation without damage to knuckles and fingers. In addition uniformity of pressure and sanding is difficult to maintain in these circumstances. The present invention provides a convenient way to perform the sanding operation in a uniform and controlled fashion.
DESCRIPTION OF THE INVENTION
The present invention provides a sanding tool comprising a compressible sponge having first and second planar surfaces meeting at a right angle, said surfaces being coated with an abrasive material in at least the area of the surfaces adjacent the right angle and, in the portion of the sponge enclosed between the first and second surfaces, a grasping means forming an integral portion of the sponge.
The abrasive material preferably covers all of each of the first and second planar surfaces and can be provided by abrasive materials adhered directly to the sponge. It is preferred however that the abrasive material is provided by sandpaper adhered to the surfaces by means of a glue.
The sponge is also provided with grasping means which can take the form of holes cut into the sponge to accommodate the fingers of the user. Alternatively and often preferably the sponge may be formed into a handle adapted to be grasped by the user. In its simplest form this handle can have the shape of a pair of parallel grooves each adapted to accommodate the fingers or the thumb of the user. In this embodiment the indentations preferably have the forms of first and second grooves equidistant from first and second planar surfaces respectively and each parallel to the other groove and to its adjacent surface, such that the first and second grooves together define a portion of the sponge adapted to be grasped by the user with the fingers and thumb located in the grooves.
Thus in cross-section the preferred tool has the appearance of an arrowhead, preferably along the full length of the tool.
The material from which the sponge is formed is preferably a resilient open-celled foam of a polymer such as a polyurethane but foams of other polymers such as polyethylene or a plasticized PVC can be used if desired.
The foam should be deformable but highly resilient such that it regains its shape after any deforming pressure has been removed and retains this shape after a plurality of deformations.
REFERENCES:
patent: 2112593 (1938-03-01), Campbell
patent: 3707059 (1972-12-01), Burtch et al.
patent: 3998012 (1976-12-01), Ness
patent: 5168672 (1992-12-01), Gregoire, Sr.
patent: 5337523 (1994-08-01), Walsh
patent: 5662519 (1997-09-01), Arnold
Krupa Paul A.
Long David J.
Mansfield David J.
Bennett David
Berry Jr. Willie
Hail III Joseph J.
Saint-Gobain Abrasives Technology Company
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