Cooled wall thickness control

Metal founding – Process – Shaping a forming surface

Reexamination Certificate

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Details

C164S045000, C164S369000

Reexamination Certificate

active

08066052

ABSTRACT:
A casting includes a wall thickness check feature for measuring thickness of a wall second aside an in-wall cooling passageway. The thickness is determined by observing the existence and/or size of an opening formed by the feature. The casting is cast from a pattern including portions forming the feature. To manufacture the pattern, a pattern-forming die is assembled with a ceramic feedcore and a refractory metal core (RMC). The assembling leaves an inlet portion of the RMC engaged to the ceramic feedcore and leaves an outlet portion of the RMC engaged to the die. A pattern-forming material is molded in the die at least partially over the ceramic feedcore and RMC. The die is disengaged from the pattern-forming material. The assembling engages a stepped projection of the RMC with a mating surface of the die.

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EP Office Action for European Patent Application No. 08251980.2, dated Apr. 29, 2010.

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