Conveyor system having means for shifting articles between...

Conveyors: power-driven – Conveyor arrangement for selecting among plural sources or... – By loading or unloading section at selected one of a...

Reexamination Certificate

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Details

C198S465100

Reexamination Certificate

active

06644458

ABSTRACT:

The present invention relates to a conveyor system for sorting articles, such as luggage, to a plurality of receiving means, in which cross-over means are arranged for shifting articles from a first conveyor, along which at least two induction stations and at least two discharge stations each comprising a plurality of receiving means are arranged alternately, and to a second conveyor so as to short-cut the conveying path of articles that have been loaded onto the first conveyor at a first induction station and having the second discharge station as destination. Thereby, the conveying capacity of the first conveyor occupied by said articles is released as the articles do not pass the at least one remaining induction station at which articles may be loaded onto the de-occupied parts of first conveyor and the sorting capacity of the conveyor system is increased.
In particular, the present invention relates to a system comprising two parallel conveyors and cross-over means for shifting articles between the two conveyors arranged so that the two conveyors function as short-cuts for each other.
BACKGROUND
Conveyor systems for sorting articles to a plurality of destinations are known from e.g. luggage handling systems of airport, at which luggage may be sorted by one main conveyor to 50-150 destinations or even more and each destination has a receiving means arranged along the conveying path of the conveyor assigned to it. Induction stations and discharge stations comprising each a plurality of receiving means may be arranged in various formations along the conveying path of the main conveyor, such as induction stations alternating with discharge station.
DESCRIPTION OF THE INVENTION
It is a problem for the sorting capacity of such a main sorter that articles may have to travel along most of the conveying path from they are loaded onto the conveyor and until they are discharged into a receiving means and thus occupying a part of the main conveyor for a long period and it is an object of the present invention to increase the conveying and sorting capacity of a conveyor system by shortening the occupation time for at least some of the articles.
This problem is solved by the present invention by means of arranging short-cuts by means of shifting means/cross-over means and a second conveyor for articles assigned to destinations of which the assigned receiving means are situated far away along the conveying path from the induction station at which said articles are loaded onto the main conveyor and thus releasing conveying capacity of the main conveyor so that said released capacity may be used by articles loaded onto the main conveyor at induction stations arranged along the conveying path in between the cross-over means and said receiving means to which the articles being shifted are assigned.
In a preferred embodiment of the present invention the conveyor system comprises two parallel conveyors and cross-over means for shifting articles between the two conveyors arranged so that the two conveyors function as short-cuts for each other. The system comprises two discharge stations each having a plurality of receiving means into which both conveyors may discharge articles and two induction stations for each conveyor, one arranged between the first and the second discharge station and one arranged between the second and the first discharge station.
Thus, the present invention relates to a method of operating a conveyor system comprising
a first conveyor for conveying articles along a first conveying path defined by first stationary track means forming a closed loop on which track means the first conveyor moves,
first discharge means for discharging articles from the first conveyor,
first drive means for driving the first conveyor in a conveying direction of the first conveyor along the first conveying path,
a first induction station arranged at a position along the first conveying path and comprising at least one loading means for loading articles onto the first conveyor,
a second induction station arranged at a position along the first conveying path and comprising at least one loading means for loading articles onto the first conveyor,
a first discharge station arranged at a position along the first conveying path in between the first induction station and the second induction station in the conveying direction of the first conveyor and comprising at least one receiving means for receiving articles being discharged from the first conveyor,
a second discharge station arranged at a position along the first conveying path in between the second induction station and the first induction station in the conveying direction of the first conveyor and comprising at least one receiving means for receiving articles being discharged from the first conveyor,
a second conveyor for conveying articles along a second conveying path defined by second stationary track means on which the second conveyor moves, the second conveying path passing at least one of the at least one receiving means of the second discharge station and said receiving means being arranged for receiving articles being discharged from the second conveyor,
second discharge means for discharging articles from the second conveyor,
second drive means for driving the second conveyor in a conveying direction of the second conveyor along the second conveying path,
first cross-over means arranged along the first conveying path in between the first induction station and the first discharge station in the conveying direction of the first conveyor for receiving articles being discharged from the first conveyor onto the first cross-over means and for loading said articles onto the second conveyor at a position along the second conveying path being upstream of the second discharge station in the conveying direction of the second conveyor, and
control means for controlling the operation of the conveyor system, the method comprising the steps of
(a) loading articles onto the first conveyor by means of the loading means of the first induction station, each article being assigned to one of the receiving means of the first discharge station and the second discharge station,
(b) discharging from the first conveyor at least some of the articles being assigned to a receiving means of the second discharge station that is arranged for receiving articles being discharged from the second conveyor onto the first cross-over means,
(c) loading articles from the first cross-over means onto the second conveyor,
(d) discharging articles from the second conveyor into the receiving means of the second discharge station to which the individual article is assigned,
(e) discharging articles from the first conveyor into the receiving means of the first discharge station to which the individual article is assigned,
(f) loading articles onto the first conveyor by means of the loading means of the second induction station, each article being assigned to one of the receiving means of the first discharge station and the second discharge station, and optionally
(g) discharging articles from the first conveyor into the receiving means of the second discharge station to which the individual article is assigned.
The first conveyor and/or the second conveyor may be a sorter having a plurality of article supporting members each defining an article supporting surface and each having means for discharging articles being supported by the article supporting surface. The sorter may be a tilt-tray sorter so that the article supporting members are trays arranged pivotally each about an axis being substantially aligned with the conveying direction of said conveyor at the position of the tray, and wherein the discharging means can cause the tray to tilt from an article supporting position to an article discharging position in which the article supporting surface is inclined so as to discharge an article supported thereon and which means can cause the tray to be restored from the discharging position to the supporting position. Alternatively, the sorter may be a cross-belt sorter wherein the a

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