Controlled free radical agent for nanocomposite synthesis

Synthetic resins or natural rubbers -- part of the class 520 ser – Synthetic resins – Polymers from only ethylenic monomers or processes of...

Reexamination Certificate

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C526S335000, C526S340000, C524S445000, C524S571000, C524S575000, C501S129000, C501S133000, C501S141000, C501S148000, C556S429000

Reexamination Certificate

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06998452

ABSTRACT:
This invention relates to a process for producing a free radical control agent of the structural formula:wherein Z is selected from the group consisting ofwherein R1is an alkyl group of 1 to 4 carbon atoms, cyclohexyl or phenyl; wherein R2is an alkoxy group of 1 to 8 carbon atoms or a cycloalkoxy group of 5 to 8 carbon atoms; wherein Alk is a divalent hydrocarbon of 1 to 18 carbon atoms; and wherein Y represents a functional group that is capable of activating a vinylic carbon toward free radical addition; said process comprising the steps of (1) reacting a mercaptosilane of the structural formula: Z-Alk-SH with carbon disulfide in the presence of a phase transfer catalyst and an alkali metal hydroxide to produce a trithiocarbonate salt; and (2) reacting the trithiocarbonate salt with a halogen containing compound of the structural formula X-Y to produce the free radical control agent, wherein X represents a halogen atom. Such free radical control agents are capable of covalently bonding to silica/silicate surfaces and are of particular benefit in producing rubbery compounds that will be loaded with silica fillers, such as tire tread rubbers.

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