Continuous forming of complex molded shapes

Plastic and nonmetallic article shaping or treating: processes – With measuring – testing – or inspecting – Controlling rate of movement of molding material or its...

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264167, 264175, 26417717, 2642101, 264214, 264339, 425140, 425325, 425334, 4253781, 425384, 425391, B29C 5300

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active

055737161

ABSTRACT:
A method, process and apparatus for generating complex shapes without the use of dies, molds, or other fixed tooling. A continuous length or flow of a malleable or fluent material is provided to a forming apparatus which shapes the material, producing a contiguous series of smoothly blended, properly contoured portions of the desired shape. The formation of a shape relies on continuous control of shape-determining variables: the instantaneous cross-section of the shape in a virtual transition surface between the formable and formed material, the rate-of-change of cross-sectional dimensions between sequential cross-sections, the instantaneous angle of movement of the material at any point on the cross-section in the transition surface, and the rate of movement away from the transition surface of the just-stabilized portion of the shape. The material is stabilized as these shape-determining variables achieve the proper values in each portion of the material. The invention further provides a technique for analyzing and modifying a computer model of a desired shape, and for developing a process control datafile from the models.

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