Construction and method of forming a door assembly for an air sy

Details Construction and method of forming a door assembly for an air sy Construction and method of forming a door assembly for an air sy

1995-07-11

1996-08-27

Ellis, Christopher P.

Land vehicles

Wheeled

Attachment

280732, 264 465, B60R 2116

Patent

active

055493246

ABSTRACT:
A door cover assembly for concealing a supplemental inflatable restraint (SIR) system of an automotive interior trim component includes a substrate having a door section in which formed depressions are provided to strengthen the door. The depressed regions are filled with a secondary foam insert to level the outer surface of the substrate. A primary foam layer overlies the substrate and is covered by an outer vinyl shell. The leveling of the substrate by the secondary foam insert eliminates "show through" of the depressed regions on the outer Class A surface of the vinyl shell.

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