Connector, particularly for airbag ignition systems

Details Connector, particularly for airbag ignition systems Connector, particularly for airbag ignition systems

2001-05-18

2003-12-16

Luebke, Renee (Department: 2833)

Electrical connectors

Contact comprising cutter

Insulation cutter

C439S460000

Reexamination Certificate

active

06663413

ABSTRACT:

BACKGROUND OF THE INVENTION
1. Field of the Invention
The invention relates to a connector, particularly a connector that is used with airbag ignition systems, the connector including a casing with a holder for a flat conductor strip and means for contacting the holder with contact ends.
2. Description of Prior Developments
Connectors designed for use in airbag ignition systems must be compact and in particular must be flat, since there is very little space for inserting them in a vehicle steering wheel. The connectors must also provide space for filters for preventing electromagnetic interference from accidentally triggering the ignition system. The connectors must also be easy to wire, so that installation of an airbag retaining system is as simple as possible. In known connectors for airbag systems, the connector casing consists of two shells, the lower shell containing the plug contact, the filter and the pins for connecting the lead cable, and the ends of the lead cable are soldered to the connecting pins. The soldering process is complicated and fault-prone.
DE 42 17 205 A1 discloses a connector for airbag applications, the connector being wired with a flat conductor strip and wherein contact pins extend through the individual conductors and electric contact is made by application of solder. In this case also the use of solder is not avoided, and complicated work on the half-finished connector is the result.
SUMMARY OF THE INVENTION
The object of the invention is to disclose a connector, particularly for airbag ignition systems, which can be supplied in a pre-assembly position and is easy to connect to a cable.
According to the features of the present invention these issues are resolved by a connector for a cable particularly adapted for airbag ignition systems that include a casing part with a holder for a flat conductor strip and means for contacting the casing part with contact ends wherein the contacting means are metal strips having crimp plates formed on their first end portions near the cable, and the metal strips being connected at their second end portions to one of the contact ends, the crimp plates including both an upper surface and underside regions, the upper surface of the crimp plates crimp profiles and the underside regions of the crimp plates positioned below the crimp profiles being suspended over an opening included in the casing.
The invention concerns a connector particularly for airbag ignition systems, comprising a casing part (
1
) with a holder (
4
) for a flat conductor strip (
10
) and means for contacting it with contact ends (
7
), where the contacting means are metal strips (
6
) with crimp plates (
9
) formed on their first ends near the cable and connected at their second ends to a contact end (
7
), the upper surface of the crimp plates (
9
) having crimp profiles and the underside regions of the crimp plates (
9
) below the crimp profiles being suspended over an opening (
14
) provided in the casing. Particularly as described in
FIG. 1
the metal strips (
6
) may have bent lugs (
11
) at the level of the crimp profiles for insertion into the rear part of the bottom part (
1
) of the casing.
In a particular embodiment a rear upper part (
3
) of the casing is provided and is movable between a position in which the crimp profiles are accessible and a position in which they are covered. In such a case the casing (
1
) via slide grooves (
13
) and is movable between a pre-assembly position in which a space for inserting a crimping tool is left above the crimping region (
9
), and a final assembly position in which the rear upper part (
3
) of the casing covers the crimping region. Additionally, the rear upper part (
3
) of the casing co-operate with the crimp plate (
9
) to relieve tension on the cable.
As seen in
FIG. 2
the slide grooves (
13
), viewed in the direction for fitting the rear upper part (
3
) of the casing, extend downwards in order to increase the pressure of the rear upper part (
3
) of the casing on the flat conductor strip in the crimping region. In another preferred embodiment the casing (
1
) is open at the top and a cover (
2
) covers the connector.


REFERENCES:
patent: 3761869 (1973-09-01), Hardesty et al.
patent: 3960430 (1976-06-01), Bunnell et al.
patent: 4516822 (1985-05-01), Wolfel
patent: 4564253 (1986-01-01), Sinclair
patent: 4921440 (1990-05-01), Matsumoto
patent: 4950180 (1990-08-01), Daly et al.
patent: 5041007 (1991-08-01), Liu et al.
patent: 4217205 (1993-12-01), None
patent: 4413756 (1995-07-01), None
patent: 19748505 (1998-05-01), None
patent: 19804599 (1999-08-01), None
patent: EP 0 698 947 (1996-02-01), None
patent: 0734100 (1996-09-01), None
U.S. patent application No. 10/054,570 filed Jan. 22, 2002, “Plug Connector With Strain Relief Clamp”.

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