Connector assembly and method for making

Electrical connectors – Contact comprising cutter – Insulation cutter

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H01R 424

Patent

active

06017238&

ABSTRACT:
A patch cord assembly for plugging connection with an in-line array of insulation displacement connectors (IDC's) on a 110 cross-connect panel includes a plugging connector defining a plurality of plug receptacles separated from each other by contact supporting walls. Each supporting wall supports an associated elongated contact which defines a portion of the wall and has elongated contact surfaces exposed at opposite sides of the wall. The contacts extend in to the hollow housing and are terminated therein by individually insulated electrical conductors. An ultrasonic welding process strips insulation from end portions of the electrical conductors and simultaneously terminates the stripped end portions at the contacts and within the housing while the housing sections are being joined together in assembly by the ultrasonic welding process.

REFERENCES:
patent: 3184354 (1965-05-01), Strother
patent: 5134249 (1992-07-01), Adachi
patent: 5556307 (1996-09-01), Johnston

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