Expanded – threaded – driven – headed – tool-deformed – or locked-thr – Headed fastener element with nut – washer – securing means or cap – Lap bolt or fastener
Reexamination Certificate
2001-03-26
2002-10-08
Wilson, Neill (Department: 3679)
Expanded, threaded, driven, headed, tool-deformed, or locked-thr
Headed fastener element with nut, washer, securing means or cap
Lap bolt or fastener
C411S353000, C411S354000, C411S512000, C285S318000
Reexamination Certificate
active
06461091
ABSTRACT:
BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention relates to a connection element having a bolt receiving member having a bore in which there is located at least one locking member that forcelockingly engages the bolt for retaining the same.
2. Description of the Prior Art
One of the most often used methods of connection of two or more parts is the connection with a bolt. To this end, a bolt, which is provided with an appropriate outer profile, is connected with a nut having a corresponding inner profile cooperating with the outer profile of the bolt. According to another method, for bolts without an outer thread, a clamp connection is used. According to this method, a connection element, which is connected with a bolt, is provided with a bore in which a clamping or locking element is located. Preferably, such connection elements are used for connection with bolts having an outer profile different from a threaded profile. The connectable parts can be connected with the bolt or the connection element, or both. Often, a bolt forms an integral part of a connectable part. In this case, the other of the connectable parts is provided with a bore through which the bolt extends. After the connection of two parts, the connection element is pressed on the projecting portion of the bolt. The connection element can also be formed as an integral part of one of the connectable parts. In this case, the bolt is screwed into the connection element which is usually located in the bore of a corresponding connectable part. The bolt can be formed, e.g., as a threaded rod connectable with a pipe retainer.
A common drawback of the known connection means is a generally long screw-in path which has to be overcome in order to obtain a required fixed connection between a stud or a threaded rod and a nut element. In order for the nut to be simply and reliably screwed onto the outer thread of a stud or a threaded rod, the run-on portion of the thread should be free from any damage. The run-on portion can be damaged, e.g., when a threaded rod is cut to a desired length. In order to provide for an easy run-on, the threaded rod need be subjected to a subsequent treatment.
The prior art discloses two methods which can be interpreted as based on the use of connection elements. However, they do not meet the requirements of the fire protection ordinances and, moreover, on many occasions, cannot withstand the required load applied thereto. E.g., known are, from the sanitary technology, plastic nuts which are pushed over threaded rods in an inclined condition and became fastened after being tilted back. These nuts are difficult in handling and, because of their combustibility, are not suitable for fire safety-relevant applications. The nuts of fire-resistant materials such as, e.g., aluminum or sheet metal mostly lack quick-connection properties and, besides, being made of a thin, sheet material cannot withstand the necessary load applied thereto.
Accordingly, and object of the present invention is a connection element for a bolt connection and which can provide a reliable connection under high loads applied thereto.
A further object of the invention is to provide a connection element which can be economically produced and is easy to handle.
SUMMARY OF THE INVENTION
These and other objects of the present invention which will become apparent hereinafter, are achieved by providing a connection element having a bolt receiving member with a bore having a cylindrical receiving region and a tapering region adjoining the cylindrical receiving region and tapering in a direction opposite a bolt insertion direction. There is further provided a locking member supported in the bore of the receiving member for forcelockingly engaging the bolt and formed as a radially expandable annular member having an inner diameter which is, at least partially, smaller than an outer diameter of the bolt, and an axial length corresponding to an axial length of the cylindrical receiving region of the receiving member.
With a radially expandable annular member, the bolt can be quickly displaced in the insertion direction by being simply pushed through the annular member. The leading end of the bolt simply expands radially the annular member which is located in the cylindrical receiving region of the bolt receiving member. Upon application of a tensile lead, the annular member is pushed into the tapering region of the bore, which adjoins the cylindrical region. This prevents further radial expansion of the annular member. As a result, a forcelocking or frictionlocking connection is formed between the annular member and the outer surface of the bolt. The force, with which the annular member is connected with the bolt, can be easily adjusted by pushing the bolt through the annular member to a greater or lesser extent. When the bolt has a corresponding outer profile both forcelocking and frictionlocking connections are formed as the annular member, at least partially, engages the outer profile of the bolt. The release of the connection can be effected by pulling the bolt out of the connection element. When a threaded rod is used for connection purposes, the finishing treatment of the rod, the run-on portion of which is damaged, e.g., as a result of cutting the rod to length, e.g., burr removal, is not necessary as the formed connection is not a threaded connection. The annular member can be used for locking in place a bolt the outer surface of which has almost any imaginable profile having a somewhat circular shape or is provided with thread-shaped indentations.
Advantageously, the annular member is formed as a spring. During the insertion of a bolt, the spring becomes partially elastically deformed, facilitating thereby the insertion of the bolt. The pressure applied to the bolt upon its insertion causes a small buckling of the spring in the insertion direction of the bolt, providing thereby radial place for the spring to expand radially. The spring, in this case, snaps over the outer surface of the bolt or over the shaped profile of the bolt, in case the bolt has one. This snapping results in a radial load force applied to the bolt, which insures a reliable locking of the bolt.
Preferably, in its release condition, the spring has an axial length that exceeds the axial length of the cylindrical receiving region of the receiving member. This insures a continuous engagement of the spring with the bolt. If a tensile load is applied to the connection, the spring already contact the bore surface, which defines the tapering region, preventing displacement of the bolt relative to the receiving member. In addition, such preload of the spring provides for locking of the spring in the receiving region of the bore of the receiving member.
Preferably, the spring is formed as a truncated cone-shaped helical spring, which insures an optimal engagement of the spring with the bolt. Such shape of the spring prevents the spring from rotation in the cylindrical receiving region of the bore of the receiving member. Advantageously, the spring contacts the wall of this region of the bore. The rotation of the spring is prevented by the friction between the spring and the bore wall in this region. The portion of the spring located in the tapering region of the bore has a smaller diameter, whereby the spring can radially expand upon being compressed upon the insertion of the bolt.
Preferably, the spring is formed of a spring steel or other material having at least a similar elastic modulus. The use of highly elastic materials, in particular of the spring steel, insures a reliable functioning of the connection element. Upon insertion of a bolt, both radial and axial forces are applied to the spring. For a reliable connection, it is important that the spring has a sufficiently high elasticity so that it engages the outer surface of the bolt or a shaped outer profile of the bolt, in case the bolt has the latter, with a sufficient force.
The novel features of the present invention, which are considered as characteristic for the invention, are set fo
Birnbaum Ulrich
Fohrer Marcus
Herb Armin
Hermann Fritz
Lopez Gordillo Antonio
Hilti Aktiengesellschaft
Sidley Austin Brown & Wood LLP
Wilson Neill
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