Electrical connectors – Contact comprising cutter – Insulation cutter
Reexamination Certificate
2002-12-18
2003-11-25
Reichard, Dean A. (Department: 2831)
Electrical connectors
Contact comprising cutter
Insulation cutter
C439S421000, C439S423000, C439S426000
Reexamination Certificate
active
06652310
ABSTRACT:
BACKGROUND OF THE INVENTION
The present invention relates to a connecting member for a flat circuit member and a method of connecting the connecting member and the flat circuit member, and more particularly to a connecting member for a flat circuit member which can be electrically connected reliably to a conductor portion in a flat circuit member such as a flexible printed circuit (FPC), a flexible flat cable (FFC), and a ribbon cable as well as a method of connecting the same.
Referring to
FIGS. 18
,
19
, and
20
, a description will be given of a conventional connecting member disclosed in JP-A-4-8372U.
FIG. 18
is a perspective view illustrating a connecting member (electric connection member)
1
;
FIG. 19
is a cross-sectional view, taken in the direction of arrows along line XIX—XIX, of the connecting member
1
shown in FIG.
18
and illustrating the cross section of a flat circuit member (FFC)
10
; and
FIG. 20
is an enlarged cross-sectional view illustrating a state in which the connecting member
1
is used.
As shown in
FIG. 18
, the connecting member
1
has a bottom plate portion (proximal portion)
2
, a plurality of claw portions (crimping pieces)
3
rising from both side edges of the bottom plate portion
2
in the thickness direction, and an arcuate contact portion
4
provided projectingly on the bottom plate portion
2
.
When the connecting member
1
is connected to the flat circuit member
10
, after the connecting member
1
is first located below the flat circuit member
10
, the claw portions
3
of the connecting member
1
are caused to penetrate first piercing portions (portions of an insulating portion (insulating coating)
11
in
FIG. 19
) of the flat circuit member
10
as shown in FIG.
19
. Subsequently, the claw portions
3
are bent toward the bottom plate portion
2
in such a manner as to clamp the flat circuit member
10
between the arcuate contact portion
4
on the bottom plate portion
2
and the claw portions
3
. At this time, as shown in
FIG. 20
, the insulating portion
11
of the flat circuit member
10
clamped between the claw portions
3
and a concave arcuate surface
5
formed in advance on the arcuate contact portion
4
is peeled off by distal edges of the claw portions
3
. A conductor portion
12
of the flat circuit member
10
thereby exposed and the claw portions
3
of the connecting member
1
are brought into contact with each other, thereby electrically connecting the flat circuit member
10
and the connecting member
1
.
Incidentally, if it is assumed that, as shown in
FIG. 20
, the width of the connecting member
1
is W
1
, the bent width W
2
of the claw portion
3
which is bent with a dimension of curl R becomes approximately one half of the just-mentioned width W
1
of the connecting member
1
(i.e., W
2
≈W
1
÷2).
Although a description has been given above of the connection of one connecting member
1
to one conductor portion
12
formed in the flat circuit member
10
by referring to
FIGS. 18
to
20
, actually there are cases where a plurality of conductor portions
12
are formed in or on the flat circuit member
10
(see FIGS.
19
and
20
). In this case, the plurality of connecting members
1
are respectively connected, as described above, to the plurality of conductor portions
12
requiring connection.
In a case where the interval between adjacent ones of the plurality of conductor portions
12
in the flat circuit member
10
is small and the width of each conductor portion
12
is narrow, each connecting member
1
must be made compact correspondingly. However, in conjunction with this miniaturization, the width W
1
of the connecting member
1
becomes narrow, and therefore the dimension of curl R of the claw portion
3
must also be made small. In such a connecting member
1
, there is a possibility that it becomes difficult to bend the claw portion
3
smoothly. In addition, since the width W
1
of the connecting member
1
becomes narrow (i.e., the width of the bottom plate portion
2
becomes narrow), it becomes difficult to form the arcuate contact portion
4
on the bottom plate portion
2
. Accordingly, there is a possibility that it becomes impossible to obtain stable electric contact between the claw portion
3
and the conductor portion
12
. Even if the flat circuit members
10
with a plurality of such contact members
1
are manufactured, their quality control is troublesome or difficult, thereby resulting in an increase in the manufacturing cost.
SUMMARY OF THE INVENTION
The invention has been made in view of the above-described problems, and its object is to provide a connecting member for a flat circuit member which can be electrically connected reliably to a conductor portion in a flat circuit member and can ensure stable connection even in a case where the interval between adjacent ones of a plurality of conductor portions in the flat circuit member is small and the width of each conductor portion is narrow, as well as a method of connecting the connecting member and the flat circuit member.
In order to solve the aforesaid object, the invention is characterized by having the following arrangement.
(1) A connecting member for a flexible flat circuit member, comprising:
a bottom plate portion;
at least one side wall portion extending upward from one side edge of the bottom plate portion; and
at least one claw portion extending from the other side edge of the bottom plate portion so as to oppose to the side wall portion,
wherein the claw portion penetrates a first piercing portion of the flat circuit member having a conductor portion in a thickness direction of the flat circuit member, and the claw portion is bent so that a distal end portion of the claw portion pierces a second piercing portion of the flat circuit member which is different from the first piercing portion so as to obtain electric contact with the conductor portion,
wherein the side wall portion supports the flat circuit member, and
wherein the second piercing portion is located in a vicinity of the side wall portion.
(2) The connecting member according to (1), wherein an edge portion of the side wall portion is chamfered.
(3) The connecting member according to (1), wherein the side wall portion partially supports the flat circuit member.
(4) The connecting member for a flat circuit member, comprising:
a bottom plate portion;
at least one side wall portion extending upward from one side edge of the bottom plate portion; and
at least one claw portion extending from the other side edge of the bottom plate portion so as to oppose to the side wall portion,
wherein the claw portion penetrates a portion of the flat circuit member having a conductor portion in a thickness direction of the flat circuit member, and
wherein the claw portion is bent such that a portion of the flat circuit member is clamped between an outer surface of the claw portion and an inner edge portion of the side wall portion so as to obtain electric contact with the conductor portion.
(5) The connecting member according to (4), wherein the inner edge portion of the side wall portion is chamfered.
(6) A method of connecting a connector member to a flat circuit member including a conductor portion, wherein the connecting member includes a bottom plate portion, at least one side wall portion extending upward from one side edge of the bottom plate portion, and at least one claw portion extending from the other side edge of the bottom plate portion so as to oppose to the side wall portion, the method comprising the steps of:
causing the claw portion to penetrate a first piercing portion of the flat circuit member in a thickness direction of the flat circuit member; and
bending the claw portion such that a distal end portion of the claw portion pierces a second piercing portion of the flat circuit member which is different from the first piercing portion of the flat circuit member, so as to obtain electric contact with the conductor portion,
wherein the side wall portion supports the flat circuit member, and the second piercing porti
Lee Jinhee J
Reichard Dean A.
Sughrue & Mion, PLLC
Yazaki -Corporation
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