Pipes and tubular conduits – Flexible – Corrugated
Reexamination Certificate
2000-02-03
2001-06-05
Hook, James (Department: 3752)
Pipes and tubular conduits
Flexible
Corrugated
C138S124000, C138S143000, C181S227000
Reexamination Certificate
active
06240969
ABSTRACT:
BACKGROUND OF THE INVENTION
The invention relates to a conduit element made of metal for uncoupling high frequency vibrations in connection with exhaust gas conduits of motor vehicle internal combustion engines.
It is known with exhaust gas conduits of motor vehicles to install in them a flexible conduit in the form of an undulating corrugated sheathing hose as an adapter, in order to absorb motions and vibrations and to uncouple them from propagation to adjacent components. Such motions and vibrations occur on the part of the elastically mounted drive machine as a consequence of load shifting reactions in normal driving operation or also on the basis of temperature-conditioned changes in length within the exhaust gas conduit. The propagation of these motions and vibrations to the vehicle should be avoided as far as possible, since the exhaust gas conduit is fastened on the vehicle floor, optionally with the interposition of elastic bracing elements.
These known adapters have a considerable length, in order to give them sufficient flexibility for accommodating relative motions between the parts of the exhaust gas conduit adjacent to them. Their rigidity, especially in the axial direction, is thus kept comparatively low, in order to prevent material fatigue and fractures resulting therefrom in the area of the adapter. Insofar as the adapters uncouple vibrations at the same time, this can consequently only apply for frequencies in the range up to about 200/250 Hz, since above this frequency range the adapters themselves are stimulated to internal vibrations. Here it can then be necessary to enclose the adapters along their undulated area by additional, vibration-damping materials in the form of metallic damping cushions or the like.
Now in the meantime, however, there increasingly arise high frequency vibrations caused on the part of the drive by the use of turbo-superchargers or compressors, which run at very high revolutions (rpm) and generate high frequency vibrations by their unbalances. In addition, owing to combustion processes associated with the opening of the discharge valves, high frequency pressure pulsations are generated in the exhaust gas elbow connecting to the motor as well as in the continuing exhaust gas installation. The known adapters are not capable of damping or uncoupling the body noise induced by these high frequency vibrations or pressure pulsations. Rather, the body noise in a frequency range of 1000 Hz to about 4000 Hz spreads beyond the exhaust gas installation and leads, chiefly in connection with housings of catalytic converters and mufflers, to the propagation of air-borne noise.
SUMMARY OF THE INVENTION
An object of the invention is to provide, in the exhaust gas conduit of motor vehicle internal combustion engines, a conduit element through which the high frequency vibrations mentioned above are uncouplable, and are thereby prevented from being propagated to the passenger space and from generating air-borne noise radiation.
The accomplishment of this objective is characterized according to the invention by a screw thread-shaped or annularly undulating short corrugated sheathing hose of high rigidity inserted into the exhaust gas conduit and a knitted jacket placed on the undulating corrugated sheathing hose segment in a force-fit or form-locking manner.
Such a conduit element of the invention, which is to be inserted into the exhaust gas conduit in addition to the adapter discussed at the outset, has the effect that henceforth even high frequency vibrations can be separately uncoupled as they arise, especially from the operation and the unbalances of turbo-superchargers or compressors. Here, there results from the shortness and high rigidity of the corrugated sheathing hose used that the exhaust gas conduit in its area needs no additional suspension or support, since the corrugated sheathing hose element can bear the adjacent elements of the exhaust gas conduit on its own.
With the construction of the invention there now results, however, also the possibility of using less well-balanced turbo-superchargers or compressors, so that the endeavors undertaken in considerable part for as good a balance as possible for these superchargers and the costs associated with them can be significantly reduced.
The number of waves of the corrugated sheathing hose in accordance with the invention can lie in a range from two to seven waves, wherein a wave count of three to five waves is advantageously used. Moreover, it has proven expedient to select the overall wall thickness of the corrugated sheathing hose in a range of 0.7 to 1.6 mm, preferably in a range of 0.9 to 1.2 mm.
The conduit element of the invention can be welded with at least one of the continuing parts of the exhaust gas conduit, for which it expediently has on at least one end a cylindrical connection end formed thereon in one piece. Directly on the engine side, however, a clamp connection known per se can also be advantageous, by which a separation point between exhaust gas installation and turbo-charger or elbow is then simultaneously reached.
In order to give the corrugated sheathing hose an increased internal damping, it can be provided that the corrugated sheathing hose is constructed with multiple walls, wherein a three-or four-walled construction is advantageous, which yields the internal damping from the mutual friction of the individual wall layers. In addition, it can then also be provided for the wall layers of the corrugated sheathing hose to be produced from different materials, in order to use the damping properties of a respective material. It is only essential here is to heed the requirement that the component have the necessary temperature and corrosion resistance with respect to influences acting from inside and out.
As regards the rigidity of the corrugated sheathing hose, it is thus expedient to configure the construction overall so that the corrugated sheathing hose has an axial rigidity in the range of 1 KN/mm.
The vibration-damping knitted jacket can be constructed in multiple layers or as a hollow cylindrical knitted cushion, wherein it can be provided that the bore (i.e., inside) wall of the knitted jacket has a profile adapted to the shape of the wave crests of the corrugated sheathing hose. This profile, which supports the mutual form locking, can be impressed during manufacture of the knitted jacket, whereafter owing to its elasticity the knitted jacket can still be slid upon the corrugated sheathing hose despite this. The radial thickness of the knitted jacket or the knitted cushion can lie in a range of 2 to 5 mm, preferably in a range of 2 to 3 mm. It can also be provided that the knitted jacket is made of wires or fibers of different material, wherein the combination of wires of temperature- and corrosion-resistant steel, wires of copper and/or strands of glass fiber and/or tungsten and/or glass filaments come into consideration. For protection of the knitted jacket, it can be expedient to surround it with a solid casing, for example of a wire weave or in the form of a jacket of thin sheet metal.
Furthermore, it can be provided that the corrugated sheathing hose, proceeding from its end near the engine, has an inner protective tube of temperature- and corrosion-resistant material which does not contact the inner waves of the corrugated sheathing hose, in order to obtain a smooth exhaust gas flow and a temperature protection for the corrugated sheathing hose in a manner known per se.
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Akin Gump Strauss Hauer & Feld L.L.P.
Hook James
Witzenmann GmbH Metallschlauch-Fabrik Pforzheim
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