Conductive polymer composition and device

Stock material or miscellaneous articles – Structurally defined web or sheet – Discontinuous or differential coating – impregnation or bond

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428210, 428901, 252511, 524495, B32B 900

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active

057471479

ABSTRACT:
A conductive polymer composition which has a resistivity at 20.degree. C. of at most 1.0 ohm-cm and a PTC anomaly of at least 10.sup.4 contains at most 64% by volume of a crystalline polymeric component and at least 36% by volume of a particulate conductive filler. A preferred conductive filler is carbon black having a DBP number of 60 to 120 cm.sup.3 /100 g. Compositions of the invention, as well as other conductive polymer compositions are preferably prepared by a method in which the polymeric component and the filler are blended in a first step at a temperature greater than the melting temperature of the polymer, the mixture is then cooled, and the mixture is then mixed in a second step. The resulting composition has a PTC anomaly that is at least 1.2 times the PTC anomaly of the first mixture.

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