Compressed gas regulator with flow control and internal gauge

Fluid handling – Line condition change responsive valves – With separate connected fluid reactor surface

Reexamination Certificate

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Details

C137S557000, C251S148000, C285S379000

Reexamination Certificate

active

06286543

ABSTRACT:

FIELD OF THE INVENTION
This invention relates to gas flow control devices and, more particularly, to a compact, regulated gas flow control valve.
BACKGROUND OF THE INVENTION
Precisely calibrated gas-metering devices are commonly used in the medical, emergency and home health care industries for delivering oxygen to patients in need thereof. Nearly all regulators are attached to a high pressure oxygen tank via standardized mechanical connections set forth in the Compressed Gas Associations standards.
Millions of people suffer from chronic obstructive pulmonary disease. Sixty percent of them are treated and receive supplemental oxygen in their homes. Ambulatory patients are provided with portable oxygen systems. The most common system consists of aluminum or steel cylinders ranging in capacity from 160 to 660 liters containing oxygen at 2000 psi. The cylinder is fitted with an off/on post valve to which an oxygen regulator is attached. The regulator reduces the gas pressure from 2000 psi to 50 psi typically. In addition, most regulators include a flow control section that meters the gas to the patient at a prescribed or desired flow rate. Nearly all of the regulators are fitted with an external pressure gauge that displays the pressure within the cylinder at all times. The gauges are fragile, and even though fitted with protective rubber surrounds, are easily broken since the protrude from external surface of the regulator body. When a gauge is broken, it is necessary for the home care provider to make an unscheduled visit to the patient's home to replace the regulator. The large number of unscheduled visits is a large expense to the home care provider industry.
Many regulator devices are presently known that provide such functionality. A variety of such devices are manufactured by Flotec, Inc. of 7625 West New York Street, Indianapolis, Ind. 46214. Many styles of regulator products are produced in the U.S. One common style of regulator is the “unibody” regulator design. The unibody design is typified by a single substantially cylindrical assembly including a yoke at one end for mounting the regulator on a high pressure tank and a regulator body integral with the yoke that includes a pressure reducing section and a flow control section. Typically, these devices also include a pressure gauge that is screwed into a threaded hole in the outer surface of the cylindrical body.
Oxygen tanks onto which the pressure regulator/flow control devices are attached are quite heavy and easily tip over. When an oxygen tank tips over it is not uncommon for the pressure gauge attached to the external surface of the regulator device to suffer damage. An improvement in regulator design that minimizes the likelihood of damage to the pressure, gauge is desired.
Further, pressure regulator/flow control devices are constructed with machined metal parts that are subject to surface wear. Very fine particles of metal are created when the internal moving components of the regulator make contact with each other. It is thus a further desired feature to minimize the likelihood that such fine metal particles are introduced into the gas flow provided to the user of such devices.
Therefore, an improved compressed gas regulator/flow control device with an internal gauge and improved particulate filtering is desired.
SUMMARY OF THE INVENTION
A gas regulator including an internal gauge, according to one aspect of the present invention, comprises a first body having an inlet for receiving gas at high pressure from a gas source thereof and a fluid passage in fluid communication with the inlet that extends through the first body, the first body further including an outlet in fluid communication with the fluid passage, a second body having an inlet, a pressure reduction cavity, a first fluid passage in fluid communication with the inlet and the pressure reduction cavity, a gauge cavity, a viewport aperture fluidly communicating with the gauge cavity, and a second fluid passage in fluid communication with the first fluid passage and the gauge cavity, a helical coil Bourdon tube having a sealed end and an open end and disposed within the gauge cavity and wherein the open end of the Bourdon tube is fluidly connected to the second fluid passage where the second fluid passage communicates with the gauge cavity, a pressure indicator disposed in the gauge cavity and attached to the Bourdon tube, and wherein the pressure indicator is viewable through the viewport aperture, pressure reducing means including a low pressure outlet disposed within and fluidly sealing the pressure reduction cavity, the pressure reducing means reducing the gas pressure in the pressure reduction cavity to a predetermined lower pressure and supplying the predetermined lower pressure gas to the low pressure outlet, clamp means for attaching the first body to the gas source so that high pressure gas is supplied to the inlet of the first body, and means for attaching the first body to the second body, the means for attaching including means for fluidly connecting the outlet of the first body to the inlet of the second body.
One object of the present invention is to provide an improved gas regulator with flow control capability.
Another object of the present invention is to provide an improved gas regulator with an internal gauge that is securely protected from damage.
Still another object of the present invention is to provide a more economically produced gas pressure regulator with flow control.
Yet another object of the present invention is to provide an improved flow metering device.
These and other objects of the present invention will become moire apparent from the following description of the preferred embodiments.


REFERENCES:
patent: 3831951 (1974-08-01), Patel et al.
patent: 5490680 (1996-02-01), Patel et al.
patent: 5833212 (1998-11-01), Frei et al.
patent: 6082396 (2000-07-01), Davidson

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