Composition and method for producing continuous basalt fibre

Glass manufacturing – Processes of manufacturing fibers – filaments – or preforms

Reexamination Certificate

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C065S474000, C065S475000, C065S479000, C264S211110, C501S027000, C501S025000, C501S036000, C501S069000, C501S038000, C428S141000, C428S357000

Reexamination Certificate

active

08042363

ABSTRACT:
The invention relates to producing continuous organic fibers by stretching from molten minerals. These fibers can be used for producing heat resistant threads, rovings, cut fibers, fabrics, composite materials and products based thereon. The inventive glass has the following chemical composition in mass percentage: 15.9-18.1 Al2O3, 0.75-1.2 TiO2, 7.51-9.53 Fe2O3+FeO, 6.41-8.95 CaO, 2.5-6.4 MgO, 1.6-2.72 K2O, 3.3-4.1 Na2O, 0.23-0.5 P2O5, 0.02-0.15 SO3, 0.12-0.21 MnO, 0.05-0.19 BaO, impurities up to 1.0, the rest being SiO2. The inventive method consists in loading a ground composition in a melting furnace, in melting said composition, in homogenizing a melt, in consequently stabilizing the melt in the melting furnace feeder, in drawing and oiling the fiber and in winding it on a spool. Prior to loading, the composition is held in an alkali solution for 15-20 minutes, and is then washed with flowing water for 20-30 minutes and dried. After having been washed with flowing water, the dried composition is loaded into the melting furnace.

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Friedrich M, Schulze A, Prosch G, Walter C, Weikert D, Binh NM, Zahn DRT, “Investigation of Chemically Treated Basalt and Glass Fibres”, 2000, Mikrochimica Acta, Acta 133, pp. 171-174.
Sim J, Park C, Moon DY, ‘Characteristics of basalt fiber as a strengthening material for concrete structures’, 2005, Journal of Composites, Elsevier, vol. 36, pp. 504-512.

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