Composite type magnetic head using composite metallic wire

Electricity: conductors and insulators – Conduits – cables or conductors – Conductor structure

Reexamination Certificate

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Details

C428S379000

Reexamination Certificate

active

06180890

ABSTRACT:

BACKGROUND OF THE INVENTION AND RELATED ART STATEMENT
The present invention relates to a composite metallic wire which can be suitably used as a coil wire for a composite type magnetic head, particularly, as a coil wire for a high-density magnetic recording head and to a magnetic head using the composite metal wire.
With the spread of computers, an increase of a capacity and a speed up of a magnetic recording apparatus have been rapidly improving. Accordingly, a magnetic head is required to have (1) a smaller size and (2) a lower inductance.
In order to enlarge a valid recording area and improve a running followability of a magnetic recording apparatus, a slider is changed from one having dimensions of 4.3 mm×2.9 mm×0.86 mm, which was a standard slider originally, to another one having dimensions of 2.0 mm×1.6 mm×0.46 mm, which is a main current slider and called “50% slider”. Further, a slider called “30% slider” is under investigation.
In order to improve a transmitting speed, it is required that a frequency upon reproducing a record. Therefore, it is required that an inductance of a magnetic head is lowered so as to shorten a rise time of a recording current in a range of high frequencies. For example, in the case of 600 Mb/in
2
, the inductance is required to be 0.9 &mgr;H or less. In the case of 700 Mb/in
2
, the inductance is required to be 0.7 &mgr;H or less. For reducing an inductance of a magnetic head, it is required that a cross sectional area of a magnetic path is reduced, for example, a thickness of a magnetic core is reduced, thereby causing a problem of reducing an efficiency of the head. To solve the problem, a magnetic path should be shortened. Specifically, a window for a coil should be made smaller, thereby reducing an inductance.
However, a window for a coil of a magnetic core is required to be wound by a coil wire with a predetermined number of turns. For example, in the case of 600 Mb/in
2
, the number is 26, and in the case of 700 Mb/in
2
, the number is 24. Therefore, the window is required to have a size sufficient for the winding. Accordingly, a minimum size of the window for a coil depends on a diameter of a wire used for the coil.
FIG. 3
shows a core chip in which a conventional wire is used. The core chip
10
mainly consisting of a trailing core
16
and leading core
18
. A coil
28
made of a wire is wound around a window
12
for a coil formed by the trailing core
16
and a leading core
18
.
The surfaces of the trailing core
16
and the leading core
18
which are facing to each other are covered with metallic films
22
, respectively. Between these films, a magnetic gap
20
consisting of a glass
24
is formed. Incidentally,
26
is an insulating protective tube.
As shown in
FIG. 3
, a conventional core chip in which a wire is used, the coil has a large diameter. Accordingly, the window
12
for a coil could not be made smaller, and inductance could not be reduced.
Conventionally, an alloy of copper and silver has been used as a material for the wire having a minimum diameter of 22 &mgr;m and a maximum tensile strength of 20 g.
It is technically possible to thin down a copper alloy wire conventionally used. However, indeed, a wiring operation is manual, and therefore, a wire having a low tensile strength has problems of the snapping of the wire, and the like. Accordingly, the wire is required to have a tensile strength of at least 20 g. Therefore, it is difficult to use a thin copper alloy wire as a coil wire from the view point of mass-production.
Accordingly, it is difficult to achieve a memory density of 600 Mb/in
2
or more by using a magnetic head using a wire such as a conventional copper alloy wire.
As a structure of a composite type magnetic head, a core chip embedding type is known.
For producing this magnetic head, a track machining is first given, a core chip having a thickness (d) of 50 &mgr;m is inserted into a groove for inserting a core chip and tentatively fixed. Then, glass is fused and poured in the periphery of the track portion so as to fix the core chip to the slider. After that a tentative fixing member in a back portion is removed, and a resin is poured into the portion to fix the core chip to the slider. Then, surplus glass on a sliding surface is removed, and simultaneously, the surface is polished so as to form a gap depth.
A composite type magnetic head thus produced has a structure shown in, for example, FIG.
4
.
In
FIG. 4
,
30
is a non-magnetic housing. In a condition that a core chip
29
is fixed to the housing
30
, a coil
31
is set so as to form a slider
36
. To the slider
36
having a coil
31
is connected a suspension
32
for generating a force toward a medium. To the suspension is fixed a tube
33
for insulating and protecting a lead wire
35
. In this condition, a magnetic head
37
is constituted.
The magnetic head
37
floats at a minute intervals on the medium by a balance of a floating force and a pressure
4
from the slider
36
to the medium by the suspension
32
. The floating force is generated between a sliding surface and the medium. Thus, the magnetic head
37
can move over the medium of the slider
36
at a high speed.
The smaller and lighter slider
36
is more preferable because a flowability is enhanced against a rough surface of the medium, the floating is more stable, a magnetic converting property is enhanced, and a speed-up of the movement of the slider
36
over the medium can be achieved. However, a size of the slider
36
is restricted by a size of a slit
34
. As seen from
FIG. 4
, since a wire is wound in a state that the slider
36
slides, the slider
36
is provided with a slit
34
for the winding. A size of the slit
34
is restricted by a size of a slider
36
. A size of the slit
34
is a maximum restrictive matter in the case that a size of the slider
36
is decreased. Accordingly, making a wire material for a coil thinner and making the coil smaller enables to miniaturization of the slider
36
, thereby improving a floating stability.
Thus, it is important to thin down a wire material for a coil in a composite type magnetic head, too.
SUMMARY OF THE INVENTION
The present invention aims to provide a wire material of a composite metallic wire the diameter of which is reduced and the tensile strength of which is enlarged so as to enable a wiring operation.
The present invention aims to provide also a composite type magnetic head which can cope with a memory density of 600 Mb/in
2
or more by using the aforementioned composite wire.
The present invention is intended to solve the above problems.
According to the present invention, there is provided a composite metallic wire comprising:
an inner layer having a cross-sectional shape of a rough circle; and
a metal outer layer having a cross-sectional shape of a rough ring;
wherein the composite metallic wire has a diameter of 15 &mgr;m or less and an electric resistance of 300 &OHgr;/m or less.
The composite metallic wire is preferably provided with an insulating coat in the outer periphery of the outer layer.
The composite metallic wire preferably has a diameter of 14 &mgr;m or less.
The inner layer is preferably constituted of a wire material having a diameter of 12 &mgr;m or less and a tensile strength of 15 g or more.
Further, the inner layer may be composed of a metallic material, a carbonaceous material, or an organic material.
Furthermore, the outer layer is preferably constituted of a material having a specific resistance of 6×10
−8
&OHgr;·m or less.
Furthermore, the composite metallic wire preferably has a tensile strength of 20 g or more.
According to the present invention, there is also provided a composite type magnetic head using as a coil wire a composite wire comprising:
a composite metallic wire comprising: an inner layer having a cross-sectional shape of a rough circle; and a metal outer layer having a cross-sectional shape of a rough ring; wherein the composite metallic wire has a diameter of 15 &mgr;m or less and an electric resistance of 300 &OHgr;/m or l

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