Composite foam structures

Stock material or miscellaneous articles – All metal or with adjacent metals – Porous

Reexamination Certificate

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C428S307700, C428S699000

Reexamination Certificate

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06929866

ABSTRACT:
A composite rigid foam structure that has a skin or coating on at least one of its surfaces. The skin is formed in situ by thermal spray techniques. The skin is bonded substantially throughout the surface of the porous substrate to the peripheries of the pores. The skin on the average does not penetrate the surface of the substrate by more than the depth of about 2 to 5 pores. Thus, thermal spraying the skin onto the rigid foam produces a composite that is tightly and uniformly bonded together without unduly increasing the weight of the composite structure. Both thermal conductivity and bonding are excellent.

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Kutner, Gerald L.; “Thermal Spray by Design” Special Brefing Section. Reprinted from the Oct. 1998 issue of Advanced Materials, a process of corporatting Metal Progress Magazine. 4 Pages.

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