Composite firearm barrel

Firearms – Barrels – Materials or coatings

Reexamination Certificate

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C042S076100, C042S078000, C089S014050, C089S014700, C029S520000

Reexamination Certificate

active

07934332

ABSTRACT:
A composite barrel for a firearm and method for forming by forging. The barrel includes at least two materials joined together by forging. In a preferred embodiment, at least one material is preferably lighter in weight than the other material. The barrel may include an inner tube and an outer sleeve. The inner tube defines a bore that provides a bullet path and in one embodiment may be made of steel or alloys thereof. The outer sleeve surrounds the inner tube and in some embodiments may be made of aluminum, titanium, or alloys of either thereof. The tube preferably includes an exterior surface containing recessed areas therein for receiving material displaced from the outer sleeve by the forging process. The preferred barrel forming method generally may include inserting the tube into the sleeve, striking an outer surface of the sleeve, and deforming the sleeve to force material to flow into the recessed exterior surface of the tube to bond the tube and sleeve together. The method of forming may be used to produce long and short barrels for rifles and handguns respectively, and more broadly to produce other composite components unrelated to firearms.

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