Composite door, door core and method of manufacture

Details Composite door, door core and method of manufacture Composite door, door core and method of manufacture

2007-07-13

2009-11-17

Bryant, David P (Department: 3726)

Metal working

Method of mechanical manufacture

Structural member making

C156S257000, C156S042000, C156S254000, C156S264000

Reexamination Certificate

active

07617606

ABSTRACT:
A method for making the core of a door of autoclaved aerated concrete (AAC). A billet of AAC is provided from which slabs are cut to the approximate dimensions of the door core. A reinforcing band is secured about the perimeter of a slab or a pair of slabs sandwiching a reinforcing panel. The thickness of the slab, or the pair of slabs and reinforcing panel, is then sized for the door core as by sanding. The door is finished by applying skins to the core surfaces and trim to the reinforcing band.

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