Composite densification with benzoxazines

Plastic and nonmetallic article shaping or treating: processes – Carbonizing to form article

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264 297, 264347, 264 296, 525129, 528153, B29C 7102, B32B 900

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active

051529394

ABSTRACT:
A method for forming carbon-carbon composites consists of impregnating structures with carbon-forming precursor compounds comprising multi-functional benzoxazine compounds. The impregnated structures are pyrolyzed to form carbonaceous char which serves to fill the interstices in the structure, thus densifying the composites. The process of impregnation and pyrolysis is repeated as many times as required to obtain the composite density desired. Unusually high char yields are produced by multi-functional benzoxazine compounds in which benzoxazine are joined to each other through a bridge characterized by having conjugated unsaturation associated therewith. A number of preferred compounds providing unexpectedly high yields of char are shown, enabling the desired densification to be achieved with a minimum number of impregnation and pyrolysis cycles, thereby reducing the costs of forming the composites.

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