Composite body formation of consolidated powder metal part

Powder metallurgy processes – Powder metallurgy processes with heating or sintering – Making composite or hollow article

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419 16, 419 38, 419 42, 419 49, 419 66, 419 68, 264 60, 264 65, 264125, B22F 700

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050323520

ABSTRACT:
The method of consolidating a powder material to form a composite part includes forming a pattern which is a scaled-up version of the part to be formed; employing the pattern to produce a flexible mold with interior conformation matching the pattern exterior; introducing a previously formed shape, insert or body into the mold; introducing consolidatable powder material into the mold; compacting the mold to thereby compress the powder and previously formed shape into a preform which is to be consolidated; separating the preform from the mold; providing a bed of pressure transmission particles, and positioning the preform in the bed; and compacting the preform in the bed of particles by transmission of pressure to the preform via the bed, to thereby consolidate the preform into a dense, desired shape part.

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patent: 4861546 (1989-08-01), Friedman

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