Composite blade and method of manufacture

Fluid reaction surfaces (i.e. – impellers) – Miscellaneous

Reexamination Certificate

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C029S889700, C029S889710

Reexamination Certificate

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08075280

ABSTRACT:
A method of making a composite blade that is attachable to a rotating shaft using a conventional metal blade attachment. A blade is formed from a composite material with a blade root at one end thereof. A metallic member having an external shape conforming to a conventional metal blade root is shaped with an interior cavity having an opening for receipt of the blade root. Before the composite material is fully cured, a bladder is formed into or is inserted into an end of the blade root and inflated, thereby forcing the composite material into intimate contact with the interior cavity of the metallic member, thereby ensuring a fret-free interface upon final curing of the composite material. The interior cavity of the metallic member may be shaped or surfaced to improve the load carrying capability there between.

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