Liquid crystal cells – elements and systems – Particular structure – Having significant detail of cell structure only
Reexamination Certificate
2003-04-14
2004-12-14
Kim, Robert H. (Department: 2871)
Liquid crystal cells, elements and systems
Particular structure
Having significant detail of cell structure only
C349S121000, C349S118000, C349S119000
Reexamination Certificate
active
06831722
ABSTRACT:
FIELD OF THE INVENTION
The present invention relates to an optical compensation film useful for application to a liquid crystal display, particularly to a twisted nematic liquid crystal display. It comprises two layers having different tilt angles and different retardation values within prescribed limitations.
BACKGROUND OF THE INVENTION
The following terms have the definitions as stated below.
Optic axis herein refers to the direction in which propagating light does not see birefringence.
A-plate, C-plate and O-plate herein are the plates in which the optic axis is in the plane of the plate, perpendicular to the plate and tilted with respect to the plane of the plate, respectively.
Polarizer and Analyzer herein refer to elements that polarize electromagnetic wave. One closer to the source of the light is generally called polarizer while the one closer to the viewer is called analyzer.
Viewing direction herein is defined as a set of polar viewing angle &agr; and azimuthal viewing angle &bgr; as shown in 
FIG. 1
 with respect to a liquid crystal display 
101
. The polar viewing angle &agr; is measured from display normal direction 
103
 and the azimuthal viewing angle &bgr; spans between an appropriate reference direction 
105
 in the plane of the display surface 
107
 and the projection 
108
 of the arrow 
109
 onto the display surface 
107
. Various display image properties, such as contrast ratio, color and brightness are functions of angles &agr; and &bgr;.
Azimuthal angle &phgr; and tilt angle &thgr; are herein used to specify the direction of an optic axis. For the transmission axes of the polarizer and the analyzer, only the azimuthal angle &phgr; is used, as their tilt angle &thgr; is zero. 
FIG. 2
 shows the definition of the azimuthal angle &phgr; and tilt angle &thgr; to specify the direction of the optic axis 
201
 with respect to the x-y-z coordinate system 
203
. The x-y plane is parallel to the display surface 
107
, and the z-axis is parallel to the display normal direction 
103
. The azimuthal angle &phgr; is the angle between the x-axis and the projection of the optic axis 
201
 onto the x-y plane. The tilt angle &thgr; is the angle between the optic axis 
201
 and the x-y plane.
ON (OFF) state herein refers to the state with (without) an applied electric field to the liquid crystal display 
101
.
Isocontrast plot herein shows a change in a contrast ratio from different viewing directions. Isocontrast line, on which the contrast ratio is constant (such as 
10
, 
50
 and 
100
), is plotted in polar format. The concentric circle corresponds to polar viewing angle &agr;=20°, 40°,60° and 80° (outer most circle) and the radial lines indicates azimuthal viewing angle &bgr;=0°, 45°, 90°, 135°, 180°, 225°, 270° and 315°. The area enclosed within the isocontrast line with contrast ratio, for example, 
10
 is the viewing angle range with contrast ratio 
10
 or higher.
Lamination herein means a process of making a single sheet of film by uniting two or more films.
Liquid crystals are widely used for electronic displays. In these display systems, a liquid crystal cell is typically situated between a pair of polarizer and analyzers. An incident light polarized by the polarizer passes through a liquid crystal cell and is affected by the molecular orientation of the liquid crystal, which can be altered by the application of a voltage across the cell. The altered light goes into the analyzer. By employing this principle, the transmission of light from an external source, including ambient light, can be controlled. The energy required to achieve this control is generally much less than required for the luminescent materials used in other display types such as cathode ray tubes (CRT). Accordingly, liquid crystal technology is used for a number of electronic imaging devices, including but not limited to digital watches, calculators, portable computers, electronic games for which light-weight, low-power consumption and long-operating life are important features.
Contrast, color reproduction, and stable gray scale intensities are important quality attributes for electronic displays, which employ liquid crystal technology. The primary factor limiting the contrast of a liquid crystal display (LCD) is the propensity for light to “leak” through liquid crystal elements or cells, which are in the dark or “black” pixel state. Furthermore, the leakage and hence contrast of a liquid crystal display are also dependent on the direction from which the display screen is viewed. Typically the optimum contrast is observed only within a narrow viewing angle range centered about the normal incidence (&agr;=0°) to the display and falls off rapidly as the polar viewing angle &agr; is increased. In color displays, the leakage problem not only degrades the contrast but also causes color or hue shifts with an associated degradation of color reproduction.
LCDs are quickly replacing CRTs as monitors for desktop computers and other office or house hold appliances. It is also expected that the number of LCD television monitors with a larger screen size will sharply increase in the near future. However, unless problems of viewing angle dependence such as coloration, degradation in contrast, and an inversion of brightness are solved, LCD's application as a replacement of the traditional CRT will be limited.
Among various LCD modes, Twisted Nematic (TN) LCD is one of the most prevalent ones. 
FIG. 3A
 is a schematic of a TN-LCD 
313
. A liquid crystal cell 
301
 is positioned between a polarizer 
303
 and an analyzer 
305
. Their transmission axes 
307
, 
309
 are crossed, meaning that the transmission (or equivalently, absorption) axes of a polarizer and an analyzer form angle 90±10°. Inside the liquid crystal cell, the optic axis of liquid crystal shows azimuthal rotation of 90° in the OFF state across the cell thickness direction. In 
FIG. 3A
, the direction of the liquid crystal optic axis 
311
 at the cell surfaces is indicated by a single head arrow. At the surface, the liquid crystal optic axes 
311
 have a small tilt angle &thgr;
s 
with respect to the cell surfaces in order to prevent the reverse twist. Namely, the tilt is consistent with the sense (clock or counter-clock wise) of the azimuthal rotation in the liquid crystal optic axis in the cell thickness direction. Un-polarized incoming light is linearly polarized by the polarizer 
303
 and its plane of polarization rotates 90° while traveling through the liquid crystal cell 
301
. The plane of polarization of out-coming light from the cell 
301
 is parallel to the transmission axis 
309
 of analyzer 
305
 and will transmit through the analyzer 
305
. With sufficiently high-applied voltage, the liquid crystal becomes perpendicular to the cell plane except in the close vicinity of the bounding plates. In this ON state, the incoming polarized light essentially does not see birefringence and thus it is blocked by the analyzer. This mode (bright OFF state and dark ON state) is called Normally White Twisted Nematic Liquid Crystal Display (NW-TN-LCD) mode.
In the display normal viewing direction (&agr;=0°), one can obtain high contrast between the ON and OFF states. However, when the display is viewed from an oblique direction, the propagating light sees birefringence in ON state, thus it is not completely blocked by the analyzer. The isocontrast plot of the display 
313
 is shown in FIG. 
3
B. The lines 
315
, 
317
, 
319
 are isocontrast lines for contrast ratios 
10
, 
50
 and 
100
, respectively. The azimuthal angle &bgr; is measured from a reference direction 
105
 (shown in FIG. 
1
), which is chosen to be at 45° relative to the transmission axis 
307
 of the polarizer 
303
 (namely, &bgr;=45°, 225° line corresponds to 
307
). The display fails to maintain contrast ratio 
10
 or higher in the range required for many applications. Viewing angle range with contrast 
10
 or higher is limited as the area enclosed within the isocontrast line 
10
, 
315
, is small. The isocontrast line 
10
 runs through &a
Ishikawa Tomohiro
Mi Xiang-Dong
Kim Robert H.
Kluegel Arthur E.
Wang George Y.
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