Internal-combustion engines – Charge forming device – Fuel injection system
Reexamination Certificate
2001-08-20
2003-01-14
Argenbright, Tony M. (Department: 3747)
Internal-combustion engines
Charge forming device
Fuel injection system
C123S469000
Reexamination Certificate
active
06505607
ABSTRACT:
BACKGROUND OF THE INVENTION
1. Field of the Invention
The invention relates to a common rail for a common rail fuel injection system of an internal combustion engine, having a base body, whose interior communicates with a plurality of connections.
2. Description of the Prior Art
In known common rail injection systems, a high-pressure pump, optionally with the aid of a preferred pump, pumps the fuel to be injected out of a tank into the central high-pressure fuel reservoir, which is also called a common rail. From the rail, fuel lines lead to the various injectors, which are assigned one to each of the cylinders of the engine. The injectors are triggered individually by the engine electronics, as a function of the engine operating parameters, in order to inject fuel into the assigned engine combustion chamber.
A conventional common rail is described in German Patent Disclosure DE 195 48 611, for example. This known common rail withstands pressures of up to about 1100 bar.
OBJECTS AND ADVANTAGES OF THE INVENTION
The primary object of the invention is to increase the high-pressure strength of the known common rail by simple provisions. Furthermore, it should be possible to produce the common rail of the invention economically.
In a common rail for a common rail fuel injection system of an internal combustion engine, having a base body, whose interior communicates with a plurality of connections, this object is attained in that the interior of the rail is formed by at least two substantially circular-cylindrical recesses, whose longitudinal axes are disposed parallel to one another and which communicate with one another, and that the connections discharge into the interior of the base body, in the communicating region of the two substantially circular-cylindrical recesses. In context of the present invention, it has been demonstrated that the region of intersection between the connection openings and the interior of the base body, especially at high internal pressures, is a weak point that can tend to fail because of the development of cracks. Embodying the interior of the base body in accordance with the invention reduces the resultant forces on the critical region of intersection, by means of an integrated hydraulic force compensation. This also assures a long service life, even at high internal pressures. The present invention, using conventional materials and production processes, makes economical manufacture of especially pressure-proof common rails possible.
In one embodiment of the invention, the two substantially circular-cylindrical recesses have the same diameter, and the spacing of the longitudinal axes of the two substantially circular-cylindrical recesses is greater than their diameter. The result is an accumulation of material in the communicating region of the two circular-cylindrical recesses. The material accumulation in the communicating region, viewed in cross section, is acted upon equally by pressure on both sides by means of the fuel stored in the two circular-cylindrical recesses. As a result, it is attained that the common rail of the invention withstands higher internal pressures in operation than conventional common rails.
Another feature of the invention is characterized in that the communicating region between the two substantially circular-cylindrical recesses is embodied in saddle-like form. When rail pressure is applied, this means that in operation, stabilizing hydraulic forces on the region of intersection are operative between the connection openings and the interior of the base body. This increases the high-pressure strength of the common rail of the invention.
REFERENCES:
patent: 5291869 (1994-03-01), Bennett
patent: 6213095 (2001-04-01), Asada et al.
patent: 6374806 (2002-04-01), Keeley et al.
patent: 6390131 (2002-05-01), Kilgore
patent: 6408826 (2002-06-01), Asada et al.
patent: 6415768 (2002-07-01), Usui
patent: 2002/0108660 (2002-08-01), Braun et al.
Argenbright Tony M.
Greigg Ronald E.
Huynh Hai
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