Combine crop conveyor with improved feed drum chain guides

Crop threshing or separating – With feeder

Reexamination Certificate

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Details

C460S070000, C474S140000, C056S119000

Reexamination Certificate

active

06196916

ABSTRACT:

FIELD OF THE INVENTION
The present invention relates to a combine crop conveyor which conveys crop material from a header to the combine, and, more particularly, to a modified feed drum for such a crop conveyor. The feed drum is modified to include a plurality of drum encircling chain guides, each of which is shaped generally as a “W”. Each chain guide acts to keep its respective chain running in a set path defined by a center leg of the W and the angled outer flanges of each chain guide tend to force the chain back toward the center track whenever the chain starts to wander.
BACKGROUND OF THE INVENTION
Agricultural harvester/threshers or “combines” are typically equipped with harvesting “headers” which include a cutter mechanism for cutting the crop and a feeder mechanism which feeds the cut crop into the combine feeder housing mounted on the front of the combine. The cut crop material is conveyed into the combine via a feeder housing which includes a chain driven crop feeder conveyor. These crop feeder conveyors typically take the form of “chains and slats” in which multiple, parallel chains, e.g. two, three or more, are each entrained around respective coaxial rear drive sprockets and a forward feed drum. The chains are linked together by transverse slats which are operative to move the crop from an inlet of the feeder housing upward along the floor thereof and into the threshing chambers of the combine. Typically, a welded cylindrical guide ring, which resembles a simple rectangular tooth in cross section, is placed around the periphery of the feed drum just outboard (or inboard) of each chain location to help hold the respective chain in position about the feed drum.
A number of problems occur in these prior art chain and slat crop conveyors. For example, it is difficult to keep the chains running straight, i.e. the chains tended to wander from side to side and often rode up and over the welded guide rings “teeth”. This chain wandering often causes the chain to jump a tooth on the drive sprocket, which stretches it and drastically reduces chain life. In these prior art systems, the side bars of each chain run directly on the surface of the feed drum. The metal to metal contact between the chain side bars and the feed drum surface which occurs due to the relative motion between the chain side bars and the feed drum causes the feed drums to wear rapidly. Repair or replacement of chains and/or drum is an expensive exercise which necessitates dismantling of the feeder housing and consequent machine down time.
At least one attempt has been made to address this problem, as reflected in U.S. Pat. No. 5,346,429 to Herb Farley, and entitled FEEDER ASSEMBLY FOR A COMBINE. In the Farley patent, a series of elastomeric chain supports are positioned around the feed drum. Each of the chain supports is cylindrical in shape and includes a central chain supporting rim positioned between outer, larger circumference annular rims such that a respective track is formed for accommodating each chain. The chain supports in the Farley patent are designed to be noise reducing due to the elastomeric material, however, they have a limited life due to their resilient nature. Accordingly, relatively frequent replacement of the wear rings is required. Furthermore, the annular rims of the chain supports in the Farley patent are perpendicular to the drum surface, and thus do not provide any chain tensioning as the chains start to wander, i.e. the chains can jump over the annular rims just as they do the prior art guide teeth.
It is clear then, that an improved combine crop feeder conveyor is needed. Such a crop feeder conveyor should include chain guide rings about the feed drum which are durable, which prevent the chain side bars from direct metal to metal contact with the drum or guide ring surface and which prevent tend to keep the chains running straight, thus preventing them from jumping a tooth in the respective drive sprocket.
SUMMARY OF THE INVENTION
The present invention is directed to a combine chain and slat crop conveyor with improved feed drum chain guides. Each chain guide is a generally cylindrical ring which encircles and is attached to the conveyor feed drum. Each guide ring is shaped as a “W” in cross section, including two outer flanges which extend away from the feed drum surface at an angle, e.g. in a range from 20 to 60 degrees from horizontal. Each guide ring also has an elevated center portion which directly contacts the chain rollers, thus providing a rolling surface for the chain rollers, which puts all relative rolling motion and metal to metal contact between chain roller and roller pin. The angled outer flanges of each guide ring insure that, as a chain starts to wander out of its path, it will get tighter, which forces it back toward the center of the guide ring.
OBJECTS AND ADVANTAGES OF THE INVENTION
The principal objects of the present invention include: providing a combine chain and slat crop conveyor with improved feed drum chain guides; providing such a conveyor which minimizes wear on the conveyor feed drum; providing such a conveyor in which each chain guide is a ring attached to the periphery of the conveyor feed drum, which guide ring is “W” shaped in cross section; providing such a conveyor in which the outer flanges of the W shaped guide rings are angled, which tends to tighten any chain which starts to wander from its designated path centered between the outer flanges; providing such a conveyor in which each guide ring includes an elevated center portion which directly contacts the chain rollers, thus providing a rolling surface for the chain rollers; providing such a conveyor which maximizes feed drum and conveyor chain life; and providing such a conveyor which is simple and economical to manufacture, which is strong and durable and which is particularly well adapted for its intended purpose.
Other objects and advantages of this invention will become apparent from the following description taken in conjunction with the accompanying drawings wherein are set forth, by way of illustration and example, certain embodiments of this invention.
The drawings constitute a part of this specification and include exemplary embodiments of the present invention and illustrate various objects and features thereof.


REFERENCES:
patent: 915953 (1909-03-01), Hall
patent: 1781750 (1930-11-01), Dodge et al.
patent: 2117195 (1938-05-01), McKerlie
patent: 2410611 (1946-11-01), Pratt et al.
patent: 3780851 (1973-12-01), Bichel et al.
patent: 3854572 (1974-12-01), Maiste
patent: 3967719 (1976-07-01), Kloefkorn et al.
patent: 4008801 (1977-02-01), Reilly et al.
patent: 4199924 (1980-04-01), Eistert et al.
patent: 4736833 (1988-04-01), Tanis
patent: 4908002 (1990-03-01), Tanis
patent: 5346429 (1994-09-01), Farley
patent: 5478277 (1995-12-01), Kloefkorn
patent: 5720682 (1998-02-01), Tada

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