Combination microwave and convection oven and method of using

Electric heating – Metal heating – Of cylinders

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Details

219 1055E, 219400, 126 21A, H05B 680

Patent

active

052722996

DESCRIPTION:

BRIEF SUMMARY
BACKGROUND OF THE INVENTION

1. Field of the Invention
This invention relates generally to ovens and, in particular, to a combined microwave and convection oven for use in the domestic or institutional food service industries and to a method of using such an oven.
2. Discussion of the Prior Art
Microwave ovens produce quick, penetrating heat in the center of food objects, beneath their outer surface. This differs from conventional heat that usually takes much longer to penetrate into the product from outside through its outer surface. Accordingly, domestic microwave ovens are commonly used for the very rapid reheating and/or cooking and/or thawing of foods.
Common applications of domestic microwave ovens are: (usually about +20.degree. C.) without refrigeration. croissant and pizza. which is that a larger than usual proportion of the corns (called "non-poppers") do not pop. Millions of dollars have gone into research of this problem and no solution has been found.
A major disadvantage of microwave heating is that it does not brown and dehydrate the exterior of the food as with conventionally heated ovens. With microwaves alone meat cannot be roasted and bread cannot be baked, for instance. Products such as pizza and croissant do not achieve the required crispness and baked appearance, aroma and texture that are their essential organoleptic characteristics. This is true even if they have been fully baked before freezing (should they be frozen).
The combination oven was developed in an effort to overcome the aforesaid major disadvantage.
Such combination ovens combine microwave with conventional heating, usually by using conventional electrical resistance heaters, although also by using gas combustion. Even in such combination ovens, however, a ready-made crisp crust or flaky pastry usually becomes soft, soggy, wet and wrinkled. This is due to the much faster heating by microwaves relative to conventional heating. The come-up time required for the heating elements to become hot and transfer heat to air in the oven (usually to 160.degree. to 250.degree. C.) takes about 10 to 15 minutes. This is much longer than the time required to heat the food with microwaves, which is typically 0.5 to 4.0 minutes.
It is well known that, in microwave heating, the product being heated acts as a heating element converting the electromagnetic waves transmitted directly into heat within its center. Such rapid internal heat generation serves to drive steam from the product center to the colder product surface where condensation occurs rendering the product surface wet.
Combination ovens can usually operate in three basic modes: microwave heating only, convection heating only or the combination of the two modes at the same time.
For operation in the combined mode the total consumption has to be limited by the manufacturer to the maximum power available at the site, commonly between 2000 and 3000 watts.
Another advantage of gas combustion heating over electrical heating is that a much larger quantity of heat can be very rapidly generated, without overloading the domestic mains electricity supply. In addition to that, the microwave energy output could remain simultaneously at its maximum. The simultaneous power consumption by conventional resistance heating elements and the microwave generator has to be balanced so as not to exceed the power limit of a domestic socket. This increases the potential applicability of such known combination ovens that use gas.
Despite the above-mentioned advantages, combination gas-heated ovens do not enjoy great commercial success, compared to those with electrical heating, as they are much more complex and expensive since they require two, independent heating systems of gas and electricity. A gas combustion system of itself is much more complex and cumbersome than an electrical heating system. The microwave generating and transmitting system is inherently extremely complex and expensive, and consequently additional heating systems combined into the oven should, preferably, be as simple and as cheap a

REFERENCES:
patent: 3884213 (1975-05-01), Smith
patent: 4283614 (1981-08-01), Tanaka et al.
patent: 4803324 (1989-02-01), Fujii et al.
patent: 4940869 (1990-07-01), Scholtes et al.
patent: 5111012 (1992-05-01), Hyun et al.
patent: 5166487 (1992-11-01), Hurley et al.

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