Color electrophotographic printer and feeding speed control...

Incremental printing of symbolic information – Electric marking apparatus or processes – Electrostatic

Reexamination Certificate

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Details

C399S167000, C399S301000

Reexamination Certificate

active

06359638

ABSTRACT:

BACKGROUND OF THE INVENTION
The present invention relates to a color electrophotographic printer having an image bearing body (image bearing belt, image bearing drum, etc.), an intermediate image transfer body (image transfer belt, image transfer drum, etc.) or a medium feeding body (medium feeding belt, medium feeding drum, etc.), and in particular, to a color electrophotographic printer and a feeding speed control method for the color electrophotographic printer by which the feeding speed of the image bearing body, the intermediate image transfer body or the medium feeding body can be controlled appropriately.
DESCRIPTION OF THE RELATED ART
In an electrophotographic printer of a standard type, electrical charges which are remaining on its image bearing body (image bearing belt, image bearing drum etc. on which a latent image is formed by means of exposure) since its previous operation are thoroughly erased by exposure to an eraser lamp. Subsequently, the image bearing body is charged uniformly and evenly by means of corona charger or a charging roll. Thereafter, by irradiating the surface of the image bearing body with laser light or LED (Light-Emitting Diode) light, the electrical charge distribution on the surface is altered and thereby a latent image corresponding to a toner image to be generated is formed on the surface. Toner particles, which are attracted to the electrical charge distribution (latent image) on the surface of the image bearing body, forms a pattern corresponding to the electrical charge distribution and thereby the latent image is developed into a toner image.
In color image development, the formation of the latent image and the development are repeated for each color (yellow, magenta, cyan, black). The developed image is transferred to a medium such as paper, a film, etc. directly or via an intermediate image transfer body (image transfer belt, image transfer drum, etc.).
In the case of the color image development, the superposition of the developed color images (yellow, magenta, cyan, black) is conducted on the image bearing body, on the medium such as paper, a film, etc., or on the intermediate image transfer body.
In such color electrophotographic printers, the accuracy of the superposition of the developed color images not only affects the precision of printing position but also considerably affects color reproduction which is attained by the superposition of yellow, magenta, cyan and black. Therefore, in order to obtain high quality printed outputs, the mechanism or control for the color superposition is of critical importance.
Therefore, some attempts have been made in order to conduct the color superposition accurately and implement high print quality. For example, the interval between exposure units (for generating latent images for each color) or the interval between development units (for generating toner images of each color) is managed and set precisely in the color electrophotographic printer, or registration error in the color superposition is actually detected by conducting test printing and the feeding speed of the image bearing body (, the intermediate image transfer body or the medium feeding body) is corrected and/or activation timing of exposure units are adjusted based on the detected registration error.
As for the constant speed feeding control, techniques by use of control systems employing stepping motors, D.C. servomotors, A.C. servomotors, etc. have been established, and thus such constant speed feeding control can be implemented comparatively easily and at a low cost. However, the cylindrical image bearing body (, the cylindrical intermediate image transfer body or the cylindrical medium feeding body), which is driven by the constant speed feeding control, has errors or variations caused by its manufacturing process. Therefore, the accuracy of the color superposition is necessitated to be deteriorated due to the errors even if the constant speed control of motor rotation is conducted precisely. Also when an image bearing body (, an intermediate image transfer body or a medium feeding body) in the shape of a belt is used, a roller for driving the image bearing body (, the intermediate image transfer body or the medium feeding body) has similar errors or variations due to the manufacturing process, thereby the color superposition accuracy is deteriorated in the same way.
In the case where such errors or variations exist in the image bearing body (, the intermediate image transfer body or the medium feeding body), the feeding speed of the image bearing body (, the intermediate image transfer body or the medium feeding body) changes periodically, therefore, the deterioration of the color superposition accuracy (registration error or misregistration in the color superposition) can be avoided by using the periodicity of the feeding speed.
Such techniques using the periodicity of the feeding speed have been disclosed in Japanese Patent Application Laid-Open No.HEI2-156260 (Japanese Patent No.2745599), Japanese Patent Application Laid-Open No.HEI5-103175, etc.
In Japanese Patent Application Laid-Open No.HEI2-156260, four image generation sections corresponding to yellow, magenta, cyan and black (each of which including a dielectric drum, a charging unit, an electrostatic latent image writing head, a development unit and a cleaner) are placed around a cylindrical medium feeding body (which feeds a medium such as paper on which toner images corresponding to the four colors will be superposed) so as to be in the same phase in the feeding speed periodicity. For example, when the feeding speed of the cylindrical medium feeding body changes N times per revolution, the cycle of the feeding speed variation is 360° /N and thus the four image generation sections are placed in positions corresponding to M×360° /N (M: integer) around the cylindrical medium feeding body. By such positioning of the four image generation sections around the cylindrical medium feeding body (medium feeding drum), the registration error in the color superposition is avoided.
In Japanese Patent Application Laid-Open No.HEI5-103175, the exposure position interval on an image bearing belt (that is, the interval between exposure units for the four colors on the image bearing belt) and the diameter of a drive roller for driving the image bearing belt are set so that the exposure position interval will be a multiple of the circumference of the drive roller (Lb=K×&pgr; D (Lb: exposure position interval on the image bearing belt, K: natural number, D: diameter of the drive roller)) for avoiding the misregistration in the color superposition.
However, in the above conventional techniques, the outer diameter of the image bearing drum (, the intermediate image transfer drum or the medium feeding drum) or the outer diameter of the roller for driving the image bearing belt (, the intermediate image transfer belt or the medium feeding belt) is restricted by the exposure position interval or the image transfer position interval (that is, the interval between toner image transfer positions).
The market is requiring miniaturization of the color electrophotographic printers, and thus the internal mechanism and parts of the color electrophotographic printer are also required to be downsized. However, there are limitations in the downsizing of exposure units and development units of the color electrophotographic printers, and thus the reduction of the interval between the exposure units or the development units is also limited.
There is little flexibility in dimensional alteration of the cylindrical image bearing bodies (image bearing drums) since considerable time and cost becomes necessary for constructing production facilities for them. Therefore, there are restrictions both on the interval between the exposure units or the development units and on the outer diameter of the cylindrical image bearing body, therefore, it is difficult to place the exposure units or the development units optimally so as to satisfy a certain relationship as in the conventional technique

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