Coking apparatus and process for oil-containing solids

Mineral oils: processes and products – By treatment of solid mineral – e.g. – coal liquefaction – etc. – Specified agitation or circulation in gas contact zone

Reexamination Certificate

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Details

C208S113000, C208S126000, C208S127000, C208S409000, C208S411000, C208S050000, C208S0520CT, C208S0520CT, C208S053000

Reexamination Certificate

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07744753

ABSTRACT:
A process for upgrading unconventional or heavy oils such as, tar sands, shale oil, or bitumen. This process may include a coking scheme in which oil-containing solids, of suitable size, are fed directly into the riser of an FCC unit. Contacting a hot stream of solids causes vaporization and produces a gaseous product stream. The gaseous product may be separated out in a separating vessel and coked or unconverted oil-containing solids may be transferred to a gasifier for combustion at high temperatures to remove the coke and residual oil. Syngas from the gasifier may be converted to hydrogen using a water gas shift reaction. The hydrogen may be used for hydroprocessing.

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