Coating method and apparatus, a permanent magnet, and...

Coating processes – Coating by vapor – gas – or smoke – Metal coating

Reexamination Certificate

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C427S248100, C427S127000

Reexamination Certificate

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08075954

ABSTRACT:
The object of the present invention is to improve the productivity of a permanent magnet and to manufacture it at a low cost by effectively coating Dy and Tb on a surface of the magnet of Fe—B-rare earth elements having a predetermined configuration. The permanent magnet of the present invention is manufactured by a coating step for coating Dy on the surface of the magnet of Fe—B-rare earth elements having a predetermined configuration and a diffusing step for diffusing Dy coated on the surface of the magnet into crystal grain boundary phases of the magnet with being heat treated at a predetermined temperature. In this case, the coating step comprises a first step for heating a process chamber used for carrying out the coating step and generating metallic vapor atmosphere within the process chamber by vaporizing vaporizable metallic material previously arranged within the process chamber, and a second step for introducing into the process chamber the magnet held at a temperature lower than that within the process chamber and then selectively depositing the vaporizable metallic material on a surface of the magnet by an effect of temperature difference between the temperature within the process chamber and that of the magnet by the magnet reaches a predetermined temperature.

REFERENCES:
patent: 5147447 (1992-09-01), Takeshita et al.
patent: 2006/0278517 (2006-12-01), Machida et al.
patent: 2007/0034299 (2007-02-01), Machida et al.
patent: 62-074048 (1987-04-01), None
patent: 62-267469 (1987-11-01), None
patent: 2004-296973 (2004-10-01), None
Office Action from Chinese Patent App. No. 1006800087263 (Feb. 27, 2009).
Park, K. T., “Improvement of coercive on thin Nd2Fe14B sintered permanent magnets,” A doctor's thesis of Touhoku University, Mar. 23, 2000.
Suzuki, S., et al., “Nd-Fe-B kei Bisho Jishaku no Hyomen Kaishitsu ni yoru Kotokuseika,” Dai 27 Kai The Magnetics Society of Japan Gakujutsu Koen Gaiyoshu, 2003, p. 386.

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