Coal cleaning process

Classifying – separating – and assorting solids – Fluid suspension – Liquid

Patent

Rate now

  [ 0.00 ] – not rated yet Voters 0   Comments 0

Details

209734, 209 3, 209 5, 209 121, 209 17, 209 38, 209 39, B04C 502, B04C 504, B04C 900, B03B 534

Patent

active

057947910

ABSTRACT:
Fine particle coal is beneficiated in specially designed dense medium cyclones to improve particle acceleration and enhance separation efficiency. Raw coal feed is first sized to remove fine coal particles. The coarse fraction is then separated into clean coal, middlings, and refuse. Middlings are comminuted for beneficiation with the fine fraction. The fine fraction is deslimed in a countercurrent cyclone circuit and then separated as multiple fractions of different size specifications in dense medium cyclones. The dense medium contains ultra-fine magnetite particles of a narrow size distribution which aid separation and improves magnetite recovery. Magnetite is recovered from each separated fraction independently, with non-magnetic effluent water from one fraction diluting feed to a smaller-size fraction, and improving both overall coal and magnetite recovery. Magnetite recovery is in specially designed recovery units, based on particle size, with final separation in a rougher-cleaner-scavenger circuit of magnetic drum separators incorporating a high strength rare earth magnet. The invention also contemplates a cyclone apparatus having certain preferred relationships between (a) the cyclone throughput and inlet passageway cross-sectional area; and (b) desired cyclone performance in terms of beneficiating a particle of given size at a pre-selected separation gravity to achieve a desired separation efficiency.

REFERENCES:
patent: 2696299 (1954-12-01), Van Os
patent: 2701641 (1955-02-01), Krijgsman
patent: 2819795 (1958-01-01), Fontein et al.
patent: 2829771 (1958-04-01), Dahlstrom
patent: 2870003 (1959-01-01), Cavanagh
patent: 2932395 (1960-04-01), Marot
patent: 2950955 (1960-08-01), Wagner
patent: 2970689 (1961-02-01), Chang et al.
patent: 3034884 (1962-05-01), Meyer et al.
patent: 3084796 (1963-04-01), Skolnik
patent: 3353673 (1967-11-01), Visman
patent: 3371794 (1968-03-01), Johnson
patent: 3378335 (1968-04-01), Ellis et al.
patent: 3485356 (1969-12-01), Burr
patent: 3559811 (1971-02-01), Dahlberg
patent: 3794162 (1974-02-01), Miller et al.
patent: 3908912 (1975-09-01), Irons et al.
patent: 3926787 (1975-12-01), Gay
patent: 4010239 (1977-03-01), Dor
patent: 4028228 (1977-06-01), Ferris et al.
patent: 4133747 (1979-01-01), Visman
patent: 4140628 (1979-02-01), Horsfall
patent: 4169786 (1979-10-01), Horsfall
patent: 4219409 (1980-08-01), Liller
patent: 4222529 (1980-09-01), Long
patent: 4244530 (1981-01-01), Halvorsen
patent: 4282088 (1981-08-01), Ennis
patent: 4283232 (1981-08-01), Best
patent: 4317716 (1982-03-01), Liller
patent: 4338188 (1982-07-01), Guerre
patent: 4341352 (1982-07-01), Liller
patent: 4364822 (1982-12-01), Rich, Jr.
patent: 4400267 (1983-08-01), Brose
patent: 4436681 (1984-03-01), Barczak et al.
patent: 4478601 (1984-10-01), Stephens
patent: 4676809 (1987-06-01), Fjallstrom et al.
patent: 4737271 (1988-04-01), Childs
patent: 4755295 (1988-07-01), Donhauser et al.
patent: 4777031 (1988-10-01), Senecal et al.
patent: 4793925 (1988-12-01), Duvall et al.
patent: 4802976 (1989-02-01), Miller
patent: 4830741 (1989-05-01), Ferencz et al.
patent: 5022892 (1991-06-01), Klima et al.
patent: 5096066 (1992-03-01), Kindig
patent: 5112444 (1992-05-01), Henricson et al.
patent: 5153838 (1992-10-01), Kindig
patent: 5262962 (1993-11-01), Kindig
patent: 5277368 (1994-01-01), Kindig
patent: 5280836 (1994-01-01), Kindig
patent: 5314124 (1994-05-01), Kindig
patent: 5348160 (1994-09-01), Kindig
Gaudin, Principles of Mineral Dressing, McGraw Hill Book Company, Inc., pp. 186-193 (1939).
Geer et al., "Preliminary American Tests of a Cyclone Coal Washer Developed in the Netherlands", Transactions of the American Institute of Mining and Metallurgical Engineers, Coal Division, vol. 177, pp. 220-239 (1948).
Dahlstrom, "High-Speed Classification and Desliming with the Liquid-Solid Cyclone", Mining Engineering, vol. 190, pp. 153-165, Feb. 1951.
Chakravarti et al., "A Study of the Operation of a 6 in. Diameter Cyclone Washer", Journal of the Institute of Fuel, pp. 612-622, (1956).
Schack et al., "Measurement and Nature of the Apparent Viscosity of Water Suspensions of Some Common Minerals", Bureau of Mines Report of Investigations 5334, May 1957.
Herkenhoff, "Selecting a Cyclone for Wet Classification", Mining Engineering, pp. 873-876, Aug. 1957.
Geer et al., "The Role of Viscosity in Dense-Medium Coal Cleaning", Bureau of Mines Report of Investigations 5354, Aug. 1957.
Sokaski et al., "Cleaning Unsized Fine Coal in a Dense-Medium Cyclone Pilot Plant", Bureau of Mines Report of Investigations 6274, Jan. 1963.
Bradley, The Hydrocyclone, Pergamon Press Ltd., pp. 40-61 (1965).
Ruthner et al., "Spray-Roasted Iron Oxide for the Production of Ferrites", Ferrites: Proceedings of the International Conference, Jul. 1970, Japan, pp. 75-78.
Foreman et al., "Current Status of Hydrocyclone Technology", Mining Congress Journal, pp. 50-56, Dec. 1972.
Deurbrouck et al., "Performance Characteristics of Coal-Washing Equipment: Dense-Medium Cyclones", Bureau of Mines Report of Investigations 7673 (1972).
Deurbrouck, "Washing Fine-Size Coal in a Dense-Medium Cyclone", Bureau of Mines Report of Investigations 7982 (1974).
Trawinski, "Theory, Applications, and Practical Operation of Hydrocyclones", Engineering and Mining Journal, pp. 115-116, 119-127, Sep. 1976.
Arterburn, "The Sizing of Hydrocyclones", Krebs Engineering, Oct. 1976.
Fourie et al., "The Beneficiation of Fine Coal by Dense-Medium Cyclone", Journal of the South African Institute of Mining and Metallurgy, vol. 80, No. 10, pp. 357-361, Oct. 1980.
Mengelers et al., "HM Cyclones, If Run on Brine Medium, Offer Sharper Separation of Coal Fines", Coal Mining and Processing, pp. 78-80, Sep. 1982.
Gochin et al., "Dense Medium Separation", Mining Magazine, pp. 453-467, Dec. 1983.
Stoessner et al., "Optimization of Dense Medium Cyclone Performance for Low Gravity, Fine Coal Cleaning", Mar. 1986.
Durham et al., "Power Plant Flyash Magnetite Performs Well in Coal Cleaning", Power Engineering, pp. 52-55, Apr. 1986.
Lotzien et al., "Cleaning of Ultra-Fines in Heavy Liquid Cyclones", Aufbereitungs-Technik, vol. 28, No. 10, pp. 563-570, West Germany, Oct. 1987.
** Nielson et al., "Ultrafine Metal Oxides by Decomposition of Salts in a Flame", Symposium on Ultrafine Particles, Indianapolis, Indiana 1961, pp. 181-195 (Wiley, New York 1963).

LandOfFree

Say what you really think

Search LandOfFree.com for the USA inventors and patents. Rate them and share your experience with other people.

Rating

Coal cleaning process does not yet have a rating. At this time, there are no reviews or comments for this patent.

If you have personal experience with Coal cleaning process, we encourage you to share that experience with our LandOfFree.com community. Your opinion is very important and Coal cleaning process will most certainly appreciate the feedback.

Rate now

     

Profile ID: LFUS-PAI-O-1107591

  Search
All data on this website is collected from public sources. Our data reflects the most accurate information available at the time of publication.