Clock distribution networks and conductive lines in...

Semiconductor device manufacturing: process – Packaging or treatment of packaged semiconductor – Assembly of plural semiconductive substrates each possessing...

Reexamination Certificate

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C438S108000, C438S110000, C257S723000, C257S777000

Reexamination Certificate

active

06730540

ABSTRACT:

BACKGROUND OF THE INVENTION
The present invention relates to placement of clock distribution networks and fabrication of conductive lines in semiconductor integrated circuit structures.
FIG. 1
shows a tree-like clock distribution network
110
designed to distribute a clock signal with a minimum clock skew in an integrated circuit. The clock signal is received at a terminal
120
and distributed to terminals
130
at the leaves of tree
110
. Terminals
130
are connected to inputs of circuit blocks
140
such as registers, flip flops, latches, logic gates, etc. The network tree is provided by conductive lines
150
. The wires
150
that connect the tree nodes of each given tree level to the tree nodes of any given adjacent level have the same dimensions. Buffers (amplifiers)
160
are located at selected points in the tree to amplify the clock signal. In order to minimize the clock skew, each clock path from terminal
120
to a terminal
130
has the same dimensions, and the respective buffers
160
in each path are identical to each other. These rules are sometimes violated to compensate for different loading at different terminals
130
. For example, the lengths or widths of individual wires
150
can be adjusted.
FIG. 2
is a plan view of a grid type clock distribution network. Lines
150
form a grid, with the horizontal and vertical lines being connected together at the points of intersection. The clock signal is delivered to terminal
120
at the grid center, amplified by buffer
160
.
1
, and distributed to buffers
160
.
2
at the grid edges. Each buffer
160
.
2
drives a horizontal or vertical line
150
. Clock terminals
130
are positioned on lines
150
and connected to circuit blocks such as blocks
140
of FIG.
1
.
Other clock distribution networks are also known. For example, the tree and grid networks can be combined. A circuit block
140
of
FIG. 1
can be replaced with a grid network or a local clock generation circuit. See U.S. Pat. No. 6,311,313 entitled “X-Y GRID TREE CLOCK DISTRIBUTION NETWORK WITH TUNABLE TREE AND GRID NETWORKS” issued Oct. 30, 2001 to Camporese et al., incorporated herein by reference.
A perfect placement of a clock distribution network on a semiconductor die can be difficult due to the presence of other circuitry. A modern integrated circuit may include up to eight metal layers. The clock distribution network uses one of these layers for lines
150
. Another metal layer, underlying the lines
150
, is used for a ground plane or a ground grid to shield the underlying circuitry from the electromagnetic field generated by high frequency clock signals on lines
150
. These two layers are separated by a dielectric. The speed of signal propagation along the clock distribution network is affected by the capacitance between the lines
150
and the ground plane or grid. The capacitance is not uniform across the integrated circuit due to local variations of the dielectric thickness and the capacitive coupling between the lines
150
and other nearby switching lines. As a result, it is difficult to control the impedance of lines
150
and therefore the clock propagation speed.
Further, the ground plane or grid consumes valuable area, increases the cost and complexity of the integrated circuit, and sometimes does not completely eliminate the electromagnetic interference problem because the position of the ground plane or grid can be restricted to allow the same metal layer to be used for other circuit elements.
In
FIG. 3
, the clock distribution network is removed from die
310
containing the clocked circuitry, and placed on a separate (“secondary”) die
320
. The dies
310
and
320
are bonded together in a flip chip manner with solder balls
321
. The two dies are offset from each other so that each die has contact pads not covered by the other die. These contact pads are shown as pads
322
on die
310
and pads
323
on die
320
. Pads
322
,
323
are connected to external circuitry (not shown) with solder balls
313
. Alternatively, die
320
can be made larger than die
310
to make room for contact pads
323
. See U.S. Pat. No. 6,040,203 entitled “CLOCK SKEW MINIMIZATION AND METHOD FOR INTEGRATED CIRCUITS”, issued Mar. 21, 2000 to Bozso et al., incorporated herein by reference.
SUMMARY
The invention is defined by the appended claims which are incorporated into this section by reference. Some features of the invention are summarized immediately below.
The inventor has observed that in the structure of
FIG. 3
significant electromagnetic interference, as well as parasitic capacitance, can be associated with the transfer of signals and power and ground voltages between contact pads
322
,
323
and circuit blocks in dies
310
and
320
. The signal, power, and ground paths between contact pads
322
and blocks
140
go through conductive lines
324
. The signal, power and ground paths between contact pads
323
and circuit
310
, and the paths between contact pads
323
and circuitry
325
in die
320
, go through conductive lines
326
. Depending on the layout, the lines
324
,
326
can be parallel to lines
150
, or make small angles with lines
150
. The small angles when combined with small spacing between a line
324
or
326
and a line
150
may lead to significant electromagnetic interference and parasitic capacitance.
In some embodiments of the invention, some or all of the contact pads
323
, and at least a contact pad that serves as the input terminal of the clock distribution network, are moved to the bottom of die
320
. The bottom contact pads
323
are connected to circuitry at the top of the die by means of conductive features forming large angles (e.g. 90°) with the top and bottom surfaces of die
310
. Since large portions of lines
150
extend along the top surface of die
310
, the electromagnetic interference and the parasitic capacitance can be reduced.
In some embodiments, contact pads
322
are omitted. The conductive paths to and from die
310
are through die
320
. Further reduction of the electromagnetic interference and the parasitic capacitance can be achieved as a result. Also, the structure occupies less area.
The bottom contact pads on die
320
can be bonded to contact pads on another integrated circuit or a wiring substrate. In this case, the die
320
serves as a semiconductor “interposer” positioned between die
310
and other integrated circuits or between die
310
and a wiring substrate.
Die
320
may include ground planes or grids or other grounded lines to shield the circuitry above and below the interposer from the clock distribution network.
In another embodiment, several interposers are provided, with different parts of a clock distribution network on different interposers.
In some embodiments, the clock distribution lines
150
(
FIGS. 1
,
2
) are formed in trenches etched in a semiconductor substrate. The RC value of lines
150
can be lowered by making the trenches deeper, without increasing the lateral area occupied by the RC lines. Also, the RC value, and hence the clock skew, become more controllable.
Other conductive lines, not belonging to the clock distribution network, can be formed in such trenches.
Other embodiments and variations are described below. The invention is defined by the appended claims.


REFERENCES:
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patent: 5251097 (1993-10-01), Simmons et al.
patent: 5416861 (1995-05-01), Koh et al.
patent: 5501006 (1996-03-01), Gehman et al.
patent: 5665989 (1997-09-01), Dangelo
patent: 5761350 (1998-06-01), Koh
patent: 5811868 (1998-09-01), Bertin et al.
patent: 6037822 (2000-03-01), Rao et al.
patent: 6040203 (2000-03-01), Bozso et al.
patent: 6175160 (2001-01-01), Paniccia et al.
patent: 6222246 (2001-04-01), Mak et al.
patent: 6265321 (2001-07-01), Chooi et al.
patent: 6271795 (2001-08-01), Lesea et al.
patent: 6281042 (2001-08-01), Ahn et al.
patent: 6311313 (2001-10-01), Camporese et al.
patent: 6322903 (2001-11-01), Siniaguine et al.
patent: 6424034 (2002-07-01), Ahn et al.
patent: 6461895 (2002-10-01), Liang et al.
patent: 6

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