Circuit elements that are ultrasonically welded together

Electricity: electrical systems and devices – Housing or mounting assemblies with diverse electrical... – For electronic systems and devices

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2281801, 22818021, 22818022, 257737, 257797, 361777, 361779, 361782, 361783, 437212, H05K 702, H01L 23544

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active

055026311

ABSTRACT:
A new and improved electronic circuit and a method of producing the same is provided in which at least one electronic element is ultrasonically welded to a printed circuit board to create the electronic circuit. Proper alignment between terminals of a conductive circuit pattern on the circuit board and terminal units on the connecting surface of the electronic element is ensured by a variety of techniques: (i) small protuberances on the terminal units, (ii) raised sections on the bottom surface of the terminal units placed to engage indented portions of the board, and (iii) corresponding posts (on the electronic elements) and holes (formed on the circuit board). The ultrasonic welding of the element to the printed circuit board is typically conducted at a frequency range between 25-30 megahertz which produces a vibration which grinds the terminal units of the electronic element to the terminals of the circuit pattern while also welding the element and circuit board together. Electronic circuits formed in accordance with the inventive concept disclosed herein can be comprised of stacked or interlocking combinations of weldable electronic elements. Such structures can improve rigidity and vary spacial relationships of electronic circuits.

REFERENCES:
patent: 3403438 (1968-10-01), Best et al.
patent: 4641176 (1987-02-01), Keryhuel et al.
patent: 4929999 (1990-05-01), Hoeberechts et al.
patent: 4967262 (1990-10-01), Farnworth
patent: 4975763 (1990-12-01), Baudouin et al.
patent: 5018005 (1991-05-01), Lin et al.
patent: 5034802 (1991-07-01), Liebes, Jr. et al.
patent: 5081520 (1992-01-01), Yoshii et al.
patent: 5126920 (1992-06-01), Cardashian et al.
IBM Technical Bulletin "Silicon-To-Silicon Part Alignment System" vol. 25 No. 4 Sep. 1982 (pp. 2094-2095).
Patent Abstracts of Japan vol. 015, No. 148 (E-1056) 15 Apr. 1991 & UP-A-3 024 742 (Seiko Epson Corp) 1 Feb. 1991.

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