Chelating agent and detergent comprising the same

Cleaning compositions for solid surfaces – auxiliary compositions – Cleaning compositions or processes of preparing – Specific organic component

Reexamination Certificate

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C510S490000, C510S501000

Reexamination Certificate

active

06451757

ABSTRACT:

BACKGROUND OF THE INVENTION
(1) Field of the Invention
The present invention relates to an amino-carboxylic acid chelating agent excellent in biodegradability and to the uses of the chelating agent. More particularly, it relates to a biodegradable chelating agent in the form of solid, aqueous-solution or slurry excellent in handleability and a detergent composition having excellent detergency and high in biodegradability which comprises the biodegradable chelating agent.
(2) Description of the Related Art
In general, chelating agents used in the form of solid are stored in the form of powder or flake in a bag or a hopper. Solid chelating agents gradually change to a hard mass due to the hardening property depending on accumulation condition and period and preservation condition and period. Therefore, the mass must be crushed just before the use and this is very inconvenient in handling.
Chelating agents used as aqueous solution or slurry are not needed to crush, but have serious problems such as deterioration in purity owing to decomposition in aqueous solution and coloration.
Generally, aminocarboxylic acid chelating agents are widely used as components of photographic bleaching agents, detergent compositions, detergent builders, heavy metal sequestering agents, stabilizers for peroxides and the like.
The detergent compositions are widely used for household cleaning of kitchenware, household cleaning of clothing, cleaning of dinnerware for business purpose, cleaning of plant, cleaning of clothing for business purpose, and the like. Furthermore, they are used as bleaching agents, descaling agents, metal sequestering agents, and the like together with additives suitable for the use.
Sodium tripolyphosphate which has hitherto been used as detergent builders is high in chelating performance. However, it contains phosphorus and causes eutrophication of rivers and lakes when it is discharged into environment. Thus, it is no longer used at present.
Zeolites which are used as detergent builders at present have disadvantages that they are low in chelating performance and have no biodegradability because they are inorganic materials. Furthermore, zeolites are insoluble in water and have a restriction in that they cannot be used for liquid detergents, especially clear liquid detergents. Moreover, zeolites have many problems such that they stick to inner wall of drainage pipes or settle at the bottom of rivers to cause formation of sludges. Therefore, the attempt is being made to reduce the amount of zeolites used and substitutes for zeolites which have sufficient chelating power and detergency have been desired, but such substitutes have not yet been obtained.
Of the aminocarboxylic acids which have been used as detergent builders, ethylenediaminetetraacetic acid (EDTA) has an excellent chelating power in a wide pH range, but is poor in biodegradability and is difficult to degrade by the usual waste water treatments which employ activated sludges. Furthermore, nitrilotriacetic acid (NTA) has a certain biodegradability, but is not preferred from the point of environmental health because it has been reported that NTA has teratogenicity and nitrilotriacetic acid-iron complex has carcinogenicity. Among other conventional aminocarboxylic acids, those which are excellent in chelating performance, but are low in biodegradability have the difficulty that they accumulate as injurious heavy metals in the environment when they are discharged into the environment. Various compounds have been studied as for the above-mentioned organic amino acids, but those which are excellent in chelating performance and biodegradability have not yet been reported at present.
SUMMARY OF THE INVENTION
The object of the present invention is to provide a biodegradable powdery chelating agent which does not harden into a mass during storage or a biodegradable chelating agent in the form of aqueous solution or slurry which does not undergo decomposition or discoloration during storage and to further provide a detergent composition comprising the chelating agent.
As a result of intensive research conducted by the inventors in an attempt to solve the above problems, it has been found that some chelating agents even in the form of solid can be handled easily without becoming hard under a specific condition, some chelating agents even in the form of aqueous solution or slurry can be handled stably and easily over a long period of time without undergoing decomposition or discoloration under a specific condition, and, further, a high detergency can be obtained by combining these biodegradable chelating agents with surface active agents and the like. Thus, the present invention has been accomplished.
That is, the chelating agent of the present invention is a chelating agent which comprises a compound of the following formula [1] and at least one compound selected from the group consisting of aspartic acid, maleic acid, acrylic acid, malic acid, glycine, glycolic acid, iminodiacetic acid, nitrilotriacetic acid, &agr;-alanine, &bgr;-alanine, iminodipropionic acid, fumaric acid, an amino acid as a starting material for synthesis of the compound of the formula [1] (hereinafter referred to as “synthetic starting amino acid”), an intermediate amino acid produced in the synthesis reaction of the compound of the formula [1] (hereinafter referred to as “synthetic intermediate amino acid”), and salts thereof in an amount of 25% by weight or less based on the compound of the formula [1] and in the form of aqueous solution or slurry, or in an amount of 8% by weight or less based on the compound of the formula [1]:
wherein R
1
represents hydrogen or an unsubstituted or substituted hydrocarbon group of 1-10 carbon atoms and R
2
represents hydrogen or an unsubstituted or substituted hydrocarbon group of 1-8 carbon atoms, with a proviso that R
1
and R
2
may form a ring together, the substituent which can be present in R
1
and R
2
is at least one member selected from the group consisting of —OH, —CO
2
M and —SO
3
M where M represents hydrogen or an alkali metal; X represents
where R
3
represents hydrogen or an unsubstituted or substituted hydrocarbon group of 1-8 carbon atoms, the substituent is at least one member selected from the group consisting of —OH, —CO
2
M and —SO
3
M, R
4
represents at least one member selected from the group consisting of hydrogen, —CO
2
M and —SO
3
M, A
1
and A
2
each represent one member selected from the group consisting of hydrogen, CO
2
M and SO
3
M, A
5
represents an alkylene group of 1-8 carbon atoms which may be of straight chain or branched chain or may form a ring, the alkylene group may contain in the chain an ether bond —O—, an ester bond —COO— or an amide bond —CONH—, M represents hydrogen or an alkali metal, and n represents an integer of 1-8; and Y represents at least one member selected from the group consisting of hydrogen, CO
2
M and SO
3
M.
Furthermore, the chelating agent of the present invention is a chelating agent in the form of aqueous solution or slurry which comprises a compound of the above formula [1] and at least one compound selected from the group consisting of aspartic acid, maleic acid, acrylic acid, malic acid, glycine, glycolic acid, iminodiacetic acid, nitrilotriacetic acid, &agr;-alanine, &bgr;-alanine, iminodipropionic acid, fumaric acid, a synthetic starting amino acid, a synthetic intermediate amino acid, and salts thereof in an amount of 25% by weight or less based on the compound of the formula [1].
Moreover, the present invention relates to detergent compositions having excellent detergency and comprising the said biodegradable chelating agents.
PREFERRED EMBODIMENTS OF THE INVENTION
As the monoamine compounds of the formula [1] where X is
(wherein R
3
and R
4
are as defined above), mention may be made of, for example, aspartic acid-N-monoacetic acid (ASMA), aspartic acid-N,N-diacetic acid (ASDA), aspartic acid-N-monopropionic acid (ASMP), imino-disuccinic acid (IDA), N-(2-sulfo

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