Charging element device and holding structure therefor

Chemistry: electrical current producing apparatus – product – and – Means externally releasing internal gas pressure from closed...

Reexamination Certificate

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Details

C429S056000, C429S057000, C429S072000, C429S089000, C429S163000

Reexamination Certificate

active

06682846

ABSTRACT:

BACKGROUND OF THE INVENTION
1. Technical Field
The present invention relates to a charging element device equipped in electric cars, hybrid electric cars, and the like, as a driving power supply. The invention relates to any type of charging element device, including cells such as nickel hydrogen battery and lithium batteries and energy storage devices such as double layered capacitors (ultra-capacitors).
2. Background Art
With respect to this type of charging element device, a conventional one is generally known in which an inner element having a positive electrode and a negative electrode is housed in a battery case with a positive electrode terminal and a negative electrode terminal being installed through current collector plates connected to the respective electrodes of the inner element. Such charging element devices are classified to those in which the positive and negative terminals are divided and located on the respective ends of the battery case and those in which the terminals are collectively located on one end. Furthermore, an electrolyte solution is sealed in the battery case and a safety valve is located so as to prevent the battery case from rupturing. For example, in charging or discharging, the generated gas becomes excessive to increase the inner pressure, the safety valve breaks, thereby preventing the battery case from rupturing.
Conventionally, in those charging element devices with the positive and negative terminals being located at both ends in a divided manner, an electrolyte solution inlet and the safety valve are formed on one end. Moreover, in those charging element devices with the positive and negative terminals being collectively located on one end, some of them have the electrolyte solution inlet and the safety valve on the terminal side, and others have the electrolyte solution inlet on the terminal side with the safety valve being located on the other side.
FIG. 7
shows an example of the conventional charging element device in which the positive and negative terminals are collectively located on one end of a battery case with the electrolyte solution inlet and the safety valve being located on the terminal side. In this Figure, reference numeral
100
is a cylindrical battery case with a bottom,
101
is an inner element having positive and negative electrodes with current collector plates
102
,
103
being connected to these electrodes,
104
is a sealing plate with a positive terminal
105
, a negative terminal
106
and a safety valve
107
located therein. This charging element device is assembled such that: the inner element
101
is housed inside the battery case
100
; an electrolyte solution is charged into the battery case
100
through an opening of the battery case
100
; the sealing plate
104
is set on the opening of the battery case
100
with the respective terminals
105
,
106
being connected to the current collector plates
102
,
103
; and the circumference of the opening of the battery case
100
is crimped over the sealing plate
104
. In this case, the opening of the battery case
100
serves as the electrolyte solution inlet, and the opening is sealed by the sealing plate
104
.
In the charging element device shown in
FIG. 7
, when the safety valve
107
is activated and opened with the electrolyte solution leaking therefrom, the electrolyte solution flows over the positive and negative terminals
105
and
106
, and tends to cause short-circuiting via the electrolyte solution. Reference numeral L shows such an electrolyte solution short-circuiting the terminals
105
and
106
. This short-circuiting may also occur if the electrolyte solution leaks from the opening of the battery case.
Moreover, in the case of the charging element device in which the electrolyte solution inlet is located at the terminal side and the safety valve is located on the other side, most of those element devices have a construction in which one portion of the bottom of the battery case
100
, as shown in
FIG. 7
, is formed as a thin portion which serves as a safety valve. However, in such cases, the battery case
100
comes to rupture, resulting in a difficulty in controlling the electrolyte solution leaking and scattering, and consequently causing damages to peripheral devices by the scattering electrolyte solution.
SUMMARY OF THE INVENTION
Therefore, an objective of the present invention is to provide a charging element device and a holding structure therefore, which can prevent terminals from short-circuiting due to leaked electrolyte solution, and deal with the leaked electrolyte solution safely without scattering over peripheral devices.
The present invention provides a charging element device comprising: a positive electrode terminal and a negative electrode terminal which are located at one end of a cylindrical battery case having a positive electrode and a negative electrode equipped therein and which are respectively connected to the positive electrode and the negative electrode, with an electrolyte solution charging opening being formed at the other end of the battery case. The electrolyte solution charging opening is sealed by a plug having a safety valve, and the safety plug reduces an inner pressure of the battery case when the inner pressure is not less than a predetermined pressure.
In accordance with the charging element device of the present invention, the electrolyte solution charging opening and the safety valve which tend to have a leakage of the electrolyte solution and the terminals are located at different ends in a divided manner. Therefore, the terminals are free from short-circuiting by the electrolyte solution leaking from the electrolyte solution charging opening and the safety valve.
The present invention further provides a holding structure for the above-mentioned charging element device, which houses the charging element device inside an external case and holding it therein. The charging element device is supported in a condition in which the charging element device is located in the external case with the plug facing downward, and an electrolyte solution discharging path, which is isolated from the charging element device and is communicated with the inside of the battery case when the safety valve is opened, is provided in the external case.
In accordance with the holding structure for the charging element device of the present invention, the plug provided with the safety valve is located downward. Therefore, when the safety valve is activated and opened, the lea king electrolyte solution flows downward. When the electrolyte solution leaks, it flows into the electrolyte solution discharging path. Since the electrolyte solution discharging path is isolated from the charging element device, the electrolyte solution does not adhere to the terminals, thereby making it possible to prevent short-circuiting between the terminals as well as scattering of the solution over peripheral devices, and consequently to safely dispose of the electrolyte solution.
In the above-mentioned holding structure of the present invention, it is preferable to provide an arrangement in which an electrolyte solution discharging path is provided with an electrolyte solution detecting device for detecting the electrolyte solution. Since the electrolyte solution is detected by the electrolyte solution detecting device, the safety valve is activated, namely, it is recognized an abnormal state of the charging element device, so that it is possible to exchange charging element device quickly.
Moreover, in the above-mentioned holding structure of the present invention, it is preferable to provide an arrangement in which a plurality of charging element devices are supported inside the external case while being series-connected to one after another, and electrolyte solution discharging paths are formed in the respective charging element devices. In this case, the plurality of charging element devices are series-connected to form a charging element module, and this module is held inside the external case. With an arrangement in which the elect

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