Endless belt power transmission systems or components – Guard or housing for belt or pulley
Reexamination Certificate
2000-05-11
2001-10-16
Estremsky, Sherry (Department: 3681)
Endless belt power transmission systems or components
Guard or housing for belt or pulley
C198S860300
Reexamination Certificate
active
06302817
ABSTRACT:
BACKGROUND OF THE INVENTION
This invention involves a chain guide rail for guiding a chain between two chain wheels, having a rail body made of resinous plastic and a guide rail connected to it, which is also made of plastic, with a running groove to receive the chain. In addition to its guide function, the chain guide rail can also function for tensioning or rerouting the chain. Rails of this type are especially necessary if chains do not run in straight lines between chain wheels, but instead must be deflected out of their straight-line progression, because, for example, structural components are in the way. This type of deflection of the chain can also result in an additional tensioning of the chain. Finally, rails of this type represent a simple possibility for guiding chains and can thus also help to prevent chains from jumping off of chain wheels.
In order to enable as easy and simple a gliding or sliding of a chain in a running groove of a rail as possible, and to keep frictional losses low, rails of this type are generally manufactured completely of plastic. The rail itself can be constructed in different ways. Thus, it can have a rectangular cross-section, whose width substantially corresponds to a width of the running groove. It can, however, also include only a narrow web which supports a guide rail that contains the running groove. The rail then has a cross-section in the form of a T or double T profile, with one of the cross-beams functioning as a guide rail. Reinforcement ribs can also be provided.
Use of rails of plastic has the disadvantage that the plastic is not able to handle high loads acting on the chain guide rail by the chain that slides on it. This is true particularly when the rail causes, in addition to having its guide function, also a deflection of the chain from of its normal running plane or tensions in the chain. A plastic rail can only support limited high forces and might be deformed—possibly to a breaking point—under an acting stress.
It is therefore also known to construct such a rail as a cast metal part and merely mount onto the cast part a plastic slide lining, which reduces frictional forces. Disadvantageous in this embodiment are the relatively high costs for the cast part. Furthermore, there is a problem of anchoring the slide lining permanently and securely to the metallic rail body at a reasonable price.
A purpose of the invention is therefore to provide a chain guide rail which can be manufactured in a cost effective manner and, nevertheless, can withstand high stresses of a chain that runs over it.
SUMMARY OF THE INVENTION
The invention achieves this purpose by providing a chain guide rail for guiding, deflecting, and tensioning chains between two chain wheels, with a rail body and a guide rail connected therewith being made of plastic and a sheet metal part being embedded in the rail body and/or the guide rail. An advantage thereof is that the rail, differently from known chain guide rails made of plastic, can handle a higher stress in terms of deformability and deflection, while, at the same time, good sliding properties are maintained. Furthermore, this design of a chain guide rail represents a more reasonably priced solution as opposed to a rail that is made from a casting, where two materials (metal and plastic) are connected to each other in a simple way, since the sheet metal part is placed into the plastic in such a way that it is surrounded by it at least partially. If the sheet metal part is completely surrounded by injection molding, and it is thus enclosed by plastic, this has the advantage that the sheet metal part is additionally protected in a simple way against corrosion. Thus, a lasting, stressable, form-fit connection results. The sheet metal part extends thereby over an entire length of the rail. As an alternative, the sheet metal part can be placed also only in sections the rail.
According to a first embodiment, it can be provided that the plastic of the rail body and/or the guide rail is injection molded about the sheet metal part, that is, the sheet metal part is “injected” into the plastic. By this, a secure connection, free from play, is ensured for both materials in a reasonably-priced manner.
Furthermore, it can be provided that the sheet metal part is a bent and/or stamped plate metal part. Bent sheet metal parts of this type are first punched out of larger metal sheets as stamped blank parts, and then bent into the desired shape. Stamping and bending are relatively cost-effective manufacturing processes. As an alternative, simple, stamped sheet metal parts that are not further processed by bending can also be used.
In addition, according to one embodiment, rail bodies and guide rails are connected integrally to each other, that is, they are formed as a single piece. This can be provided especially when they are made of the same plastic. However, even different plastics can be connected together so that their materials lock, that is, for example, are injected into each other in such a way that a single-piece connection occurs between the parts. Furthermore, however, other material-locking, form-fitting, or non-positive connection processes can be used.
In one embodiment, the bent sheet metal part has a V or a U-shaped cross-section. It is also conceivable, however, to have an L-shaped cross-section or even a simple rectangular cross-section. When a V-shaped or U-shaped cross-section is present, the bent sheet metal part can be bent in such a way that the free ends of the V-shaped or U-shaped bent sheet metal part are bent toward the outside at a right angle relative to a center axis of the bent sheet metal part, that is, away from the center axis. It can then be arranged in the rail body or the guide rail in such a way that the V-shaped or U-shaped part of the bent sheet metal part lies in -he rail body and the bent ends lie in the guide rail and extend therein in their lateral-extension direction and stabilize the guide rail in this direction. Conceivable, however, a U-shaped or V-shaped bent part could also be used whose ends are not bent over. U-shaped or V-shaped sheet metal parts are especially desirable for symmetrical rail designs which, for example, have a T or double-T shaped cross-section. In this regard, the shape of the sheet metal part can also be bent to such an extent, that a substantially T-shaped sheet metal part is produced.
In an L-shaped cross section of the bent sheet metal part, a long leg of the L-shaped bent sheet metal part can be arranged in the rail body and a short leg of the L-shaped bent sheet metal part can be arranged in the guide rail. This is especially practical if the chain guide rail is asymmetrical. That is, when it, for example, also has a substantially L-shaped cross-section.
Furthermore, a simple rectangular sheet metal part can also be used, which is not bent, but instead only punched out of a metal sheet and which then extends either within the guide rail and/or within the rail body. Depending on whether the sheet metal part is arranged upright or horizontally in the rail, it can extend into a transverse extension of the guide rail or alternatively, the sheet metal part can extend as well, or only, through the rail body, and reinforce it. In other words, the sheet metal part can also be arranged only in the rail body or the guide rail; however, it can also be embedded in both.
Furthermore, it can be provided that the sheet metal has openings and that the openings of the sheet metal parts are completely penetrated by plastic of the rail body and/or the guide rail. In this way, the connection between the parts is improved further, and thus also transmission of stress from the plastic of the running groove to the sheet metal part is further improved. The openings can be completely filled by plastic. However, some openings can also remain after the injection molding, with the sheet metal part, however, being completely enclosed by plastic in the area of the openings.
In order to affix the chain guide rail to a structural part, the rail body and the sheet metal part a
Estremsky Sherry
Joma-Polytec Kunststofftechnik GmbH
Lewis Tisha D.
LandOfFree
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