Ceramic-metal articles

Specialized metallurgical processes – compositions for use therei – Compositions – Consolidated metal powder compositions

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75232, 75233, 75234, 75235, 75237, 75238, 75240, 75241, 75239, 75242, 75244, C22C 2902

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active

050530747

ABSTRACT:
A dense cermet article including about 80-90% by volume of a granular hard phase and about 5-20% by volume of a metal phase. The hard phase is a carbide, nitride, carbonitride, oxycarbide, oxynitride, or carboxynitride of a cubic solid solution selected from W-Ti, W-Hf, W-Nb, W-Ta, Zr-Ti, Hf-Ti, Hf-Zr, V-Ti, Nb-Ti, Ta-Ti, or Mo-Ti. The metal phase consists essentially of a combination of nickel and aluminum having a ratio of nickel to aluminum of from about 90:10 to about 70:30 by weight, and 0-5% by weight of an additive selected from titanium, zirconium, hafnium, vanadium, niobium, tantalum, chromium, molybdenum, tungsten, cobalt, boron, and/or carbon. The preferred hard phase is a cubic solid solution of tungsten and titanium. In the preferred metal phase, an amount of about 15-80% by volume of the metal phase component exhibits a Ni.sub.3 Al ordered crystal structure. The article may be produced by presintering the hard phase - metal phase component mixture in a vacuum or inert atmosphere at about 1475.degree.-1675.degree. C., then densifying by hot isostatic pressing at a temperature of about 1575.degree.-1675.degree. C., in an inert atmosphere, and at about 34-207 MPa pressure. Limiting the presintering temperature to 1475.degree.-1575.degree. C. and keeping the presintering temperature at least 50.degree. C. below the hot pressing temperature produces an article of gradated hardness, harder at the surface than at the core.

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A. V. Tumanov et al., "Wetting of TiC-WC System Carbides with Molten Ni.sub.3 Al", pp. 428-430 of translation from Poroshkovaya Metallurgiya, 5(281), pp. 83-86 (May 1986).

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