Ceramic foam precursor resin composition

Plastic and nonmetallic article shaping or treating: processes – Pore forming in situ – Of inorganic materials

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264 44, 264 49, 264105, 501 39, 501 80, 501 82, 501 84, 501 87, 501 90, 521 61, 521 62, 521 63, 521154, 521180, 521919, 252500, 252511, B29C 6500

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059894679

ABSTRACT:
The present invention is embodied in a ceramic foam made by mixing a liquid pre-ceramic resin and a liquid phenolic resin, allowing the resultant mixture to chemically foam, curing the mixture for a time and at a temperature sufficiently to convert the mixture to a polymeric foam, and then heating the resultant polymeric foam for a time and at a temperature sufficient to break-down polymers of the polymeric foam and convert the polymeric foam to a ceramic foam. The ceramic foam of the present invention contains residual decomposed components of the liquid phenolic resin and/or liquid pre-ceramic resin.

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